Data sourced from NHTSA public database. For informational purposes only. Always consult a qualified mechanic.
2012 Hyundai Sonata — Known Issues & Recalls
Complaints from Jan 2019 to Dec 2022
The most reported issue is engine problems (354 complaints). 51 complaints involved crashes. 92 involved fires.
Open Safety Recalls (8)
NHTSA Campaign: 18V934000
Component: ENGINE
Hyundai Motor America (Hyundai) is recalling certain 2011-2014 Sonata and 2013-2014 Santa Fe Sport vehicles previously repaired under recall numbers 15V-568 and 17V-226. The high pressure fuel pipe that connects to the fuel pump outlet may have been damaged, misaligned, or improperly torqued during the engine replacement procedure, allowing fuel to leak from the pipe.
Risk: A fuel leak in the presence of an ignition source can increase the risk of a fire.
Fix: Hyundai will notify owners, and dealers will inspect and replace the fuel pipe, as necessary, free of charge. The recall began March 1, 2019. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's recall number for this recall is 180.
NHTSA Campaign: 17V617000
Component: SEAT BELTS:PRETENSIONER
Hyundai Motor America (Hyundai) is recalling certain 2011-2014 Sonata and 2011-2015 Sonata Hybrid vehicles previously repaired under recall campaign 17V-152. The seat belt linkages for both front seat belts may detach from the seat belt anchor pretensioners.
Risk: If the seat belt linkage detaches from the seat belt anchorage, it can not properly restrain the occupant in the event of a crash, increasing the risk of injury.
Fix: Hyundai will notify owners, and dealers will again verify the connection between the seat belt linkage and the pretensioner and additionally install a warning label to prevent future seat belt linkage detachment, free of charge. The recall began November 6, 2017. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 169.
NHTSA Campaign: 18V137000
Component: SEAT BELTS:PRETENSIONER
Hyundai Motor America (Hyundai) is recalling certain 2011-2013 Sonata and 2011-2012 Sonata Hybrid vehicles. On February 27, 2018, Hyundai Motor Company (Hyundai) notified NHTSA that they were recalling 154,753 model year 2011 Sonata vehicles. On April 18, 2018, Hyundai expanded the recall to include an additional 425,305 model year 2012-2013 Sonata and 2011-2012 Sonata Hybrid vehicles. In the event of a crash, the air bag control unit (ACU) may short circuit, preventing the frontal air bags, seat belt pretensioners, and side air bags from deploying.
Risk: If the frontal air bags, seat belt pretensioners, and side air bags are disabled, there is an increased risk of injury to the vehicle occupants in the event of a vehicle crash that necessitates deployment of these safety systems.
Fix: Hyundai will notify owners, and dealers will install an external wire filter kit, free of charge. The recall began October 15, 2018. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 174.
NHTSA Campaign: 17V152000
Component: SEAT BELTS:FRONT:ANCHORAGE
Hyundai Motor America (Hyundai) is recalling certain 2011-2014 Sonata and 2011-2015 Sonata Hybrid vehicles. In the affected vehicles, the seat belt linkages for both front seat belts may detach from the seat belt anchor pretensioners.
Risk: In the event of a crash, if the seat belts detach from the anchor pretensioners, it can increase the risk of injury.
Fix: Hyundai will notify owners and dealers will inspect the connection between the seat belt linkages and the seat belt anchor pretensioners, repairing them as necessary, free of charge. The recall is expected to begin April 7, 2017. Owner's may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for the recall is 160.
NHTSA Campaign: 15V759000
Component: EXTERIOR LIGHTING:BRAKE LIGHTS:SWITCH
Hyundai Motor America (Hyundai) is recalling certain model 2011-2012 Sonata vehicles. The brake pedal stopper pad can deteriorate allowing the brake light switch plunger to remain extended when the brake pedal is released.
Risk: If the brake light switch plunger does not retract as it should when the brake pedal is not being pressed, the brake lights may stay illuminated preventing accurate communication to rearward following vehicles that the vehicle is slowing or stopping. Additionally, if the brake switch plunger is not retracted, then the transmission can be shifted out of PARK without depressing the brake pedal. Either condition increases the risk of a crash.
Fix: Hyundai will notify owners, and dealers will replace the brake pedal stopper pad with an improved part, free of charge. The recall began on January 6, 2016. Owners may contact Hyundai customer service at 1-855-671-3059. Hyundai's number for this recall is 136.
NHTSA Campaign: 15V568000
Component: ENGINE
Hyundai Motor America (Hyundai) is recalling certain model year 2011-2012 Sonata vehicles manufactured December 11, 2009, to April 12, 2012 at Hyundai Motor Manufacturing Alabama and equipped with either a 2.0 liter or 2.4 liter Gasoline Direct injection engine. In the affected vehicles, metallic debris may not have been fully removed during manufacturing of the engine crankshaft. If the debris was not completely removed, oil flow may be restricted through the connecting rod bearings, causing connecting rod damage. A worn connecting rod bearing will produce a metallic, cyclic knocking noise from the engine and possible engine failure.
Risk: Engine failure would result in a vehicle stall, increasing the risk of a crash.
Fix: Hyundai will notify owners, and dealers will inspect the vehicles and replace the engine assembly, as necessary, free of charge. Additionally, Hyundai Motor America will increase the warranty for the engine sub-assembly (short block) to 10 years/120,000 miles for both original and subsequent owners of 2011 and 2012 Sonatas manufactured at Hyundai Motor Manufacturing Alabama equipped with 2.0 liter and 2.4 liter Gasoline Direct injection engines. Interim notifications were mailed to owners starting on October 8, 2015. A second notification will be mailed when parts are available. Owners may contact Hyundai customer service at 1-855-671-3059 or by visiting www.HyundaiUSA.com/Campaign132. Hyundai's number for this recall is 132.
NHTSA Campaign: 14V434000
Component: POWER TRAIN:AUTOMATIC TRANSMISSION
Hyundai Motor Company (Hyundai) is recalling certain model year 2011-2014 Sonata vehicles manufactured December 11, 2009, through May 29, 2014. In the affected vehicles, the transmission shift cable may detach from from the shift lever pin.
Risk: If the transmission shift cable detaches, the transmission gear selection may not match the indicated gear and the vehicle may move in an unintended or unexpected direction, increasing the risk of a crash. Furthermore, when the driver parks the vehicle, despite selecting the 'PARK' position, the transmission may not be in 'PARK.' If the vehicle is not in the 'PARK' position and the parking brake is not applied, there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Fix: Hyundai will notify owners, and dealers will inspect and, as necessary, repair the connection between the shift cable and shift lever, free of charge. The recall began in September 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 123.
NHTSA Campaign: 12V352000
Component: AIR BAGS:SIDE/WINDOW
Hyundai is recalling certain model year 2012-2013 Hyundai Sonata passenger cars, manufactured from January 24, 2012, through June 21, 2012. The curtain side airbags on these vehicles may inflate without deployment command due to an error during manufacturing.
Risk: The curtain airbag may inflate without deployment command and increase the risk of injury to occupants of the vehicle. Additionally, an unexpected deployment would be a significant driver distraction and would limit the driver's visibility, increasing the risk of a crash.
Fix: Hyundai dealers will notify owners, and dealers will replace the curtain side airbags free of charge. This recall began on August 31, 2012. Owners may contact Hyundai at 1-800-633-5151.
Owner-Reported Issues (20 of 1540)
Engine →5 issues
While driving, your engine suddenly malfunctioned and entered limp mode, causing a loss of power and loud knocking noise from the engine. This happened without warning and created a safety risk because you couldn't accelerate properly in traffic, increasing the risk of being rear-ended. The dealership has confirmed the issue during inspection and suspects an internal engine failure. Depending on the diagnosis, the repair may involve engine component replacement or a full engine rebuild.
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Your 2012 Hyundai Sonata caught fire while you were driving and making a U-turn, with both the regular brakes and emergency brake becoming inoperable at the same time. The seatbelt also stopped working during the incident. You were forced to jump out of the window to escape, and the vehicle subsequently exploded. The fire department had to extinguish the fire, and you sustained a leg injury. This type of sudden engine fire with simultaneous brake failure suggests a serious electrical or fuel system issue that will require a complete diagnostic inspection and likely engine replacement or major fuel system repair.
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Your engine experienced a complete internal failure, losing power unexpectedly while driving and becoming undriveable — a situation that could have caused a crash in traffic. The dealership confirmed extremely low compression in all cylinders (35–45 PSI) and found severe internal damage consistent with known issues in your Theta II engine. The repair will likely require a complete engine replacement or major internal rebuild including new pistons, rod bearings, and related components.
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Your engine suddenly shut off and stopped working while driving on a main street, leaving your car unable to restart in an unsafe situation. The vehicle was towed and inspected, and it was determined that your engine is failing. You've researched and found that these engines have had previous recalls, and your maintenance records show the car received routine oil changes as needed.
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Your engine seized while driving on the highway. The service department refused to honor a recall, claiming there were signs of engine tampering or modified parts, but couldn't identify which specific parts or provide any documentation to support this claim. The repair will likely involve engine inspection, possible replacement of seized components, or a full engine replacement depending on the extent of the damage.
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Air Bags →2 issues
Your airbag warning light came on, and the dealer found that your driver's airbag module has high resistance and is leaking liquid into the clock spring connector. The technician warned that the airbag could deploy unexpectedly while driving. The dealer disabled the airbag and quoted $1,588 to replace the airbag module and clock spring together.
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Your airbag warning light is illuminated on your dashboard, even though your airbags have never deployed. This indicates a potential issue with your airbag system that needs professional diagnosis. A technician will need to scan your vehicle's computer to identify the specific problem and determine what repair is needed.
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Unknown Or Other →2 issues
Your car's battery won't hold a charge—it needs to be recharged the next day even though the vehicle isn't being driven regularly. Additionally, there's a crack in the passenger side dashboard near the airbag. The battery issue may need a new battery or alternator, and the dashboard crack may require replacement or repair of the dashboard panel.
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Your dashboard has developed severe cracks that don't appear to be from normal wear and tear. This is primarily a cosmetic issue, though cracks could potentially affect dashboard functionality or allow moisture intrusion over time. The dashboard panel would likely need to be replaced or repaired with a professional dashboard restoration service.
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Electrical System,engine →1 issue
Your car's speed was limited to 60 mph and kept slowing down while driving. When you stopped, you noticed smoke coming from the engine and heard knocking and rumbling noises from the passenger side. After stopping, the car wouldn't start again. This likely involves a combination of engine and electrical system issues that need professional diagnosis.
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Unknown Or Other,engine →1 issue
After your engine was replaced under a Hyundai recall, your car immediately started shaking while driving, smells like something is burning, and the air conditioning stopped working — none of which happened before the repair. You're concerned about a possible improper engine installation and the risk of fire or mechanical failure. The dealership has declined to inspect the issue promptly or provide a loaner vehicle while they investigate. The fix will likely involve the dealership inspecting the engine installation, checking fluid levels and connections, and potentially reinstalling or adjusting components that may have been damaged during the replacement.
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Steering,electrical System,service Brakes →1 issue
Your vehicle caught fire while driving without any warning signs or dashboard alerts beforehand. The fire appears to have started from an internal mechanical or electrical failure rather than external damage or impact. The fire involved the steering, electrical system, and brake components. Repairs will require a full diagnostic inspection and replacement of the affected mechanical or electrical components.
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Air Bags,seat Belts,engine →1 issue
Your 2012 Hyundai Sonata's engine completely failed at 241,433 miles. The failure appears related to premature bearing wear from manufacturing defects covered under Hyundai recalls 15V568000 and 17V226000, and your vehicle previously failed a bearing clearance test. Hyundai has refused to replace the engine, claiming the issue is unrelated to the recall, which you believe contradicts their own recall documentation and dealer findings. Engine replacement or bearing repair may be required to resolve this issue.
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Exterior Lighting,seat Belts,structure →1 issue
Your car's front hood paint is chipping and peeling. Your seat belt doesn't fasten reliably every time you try to use it, which is a safety concern. Additionally, your headlights and interior lights appear dimmer than normal. These issues will likely require repainting the hood, inspection and possible replacement of the seat belt mechanism, and diagnosis of the electrical system for the lighting problem.
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Electrical System →1 issue
You purchased a 2012 Hyundai Sonata and discovered a mileage discrepancy after buying it. The title showed 98,000 miles, the odometer showed 99,000 miles at purchase, but a Carfax report indicated the actual mileage was 237,532 miles. This suggests the odometer may have been tampered with or rolled back. You may need to have the instrument cluster inspected by a technician to determine if the odometer has been fraudulently altered.
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Service Brakes, Hydraulic →1 issue
While driving at 70 MPH, your brake warning light came on along with a hybrid system warning message, and your car entered limp mode (reduced power mode). You had the hydraulic brake control module (HECU/ABS) replaced, but the same problem returned about 30,000 miles later. This suggests the repair may not have fully resolved the underlying issue.
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Engine And Engine Cooling →1 issue
Your engine is burning through oil much faster than normal, requiring a refill every 3-4 weeks even though your oil warning light isn't coming on. When you take your car in for service, mechanics find the oil reservoir completely empty and need to top it off. This excessive oil consumption likely means oil is leaking or burning inside the engine.
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Air Bags,structure,unknown Or Other →1 issue
You've noticed a 12-inch crack on the passenger side dashboard. This crack could potentially interfere with airbag deployment in a crash. The dashboard may need to be repaired or replaced to ensure the airbag system functions properly.
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Air Bags,unknown Or Other →1 issue
You've noticed a crack appearing on your passenger dashboard and are concerned it may be related to the airbag system, especially since your previous Hyundai of the same year deployed its airbag during an accident that didn't seem to warrant deployment. You're worried the dashboard crack poses a safety risk and want to know if Hyundai can repair it rather than requiring a full replacement. Diagnosis and repair would likely involve a Hyundai technician inspecting the dashboard for structural integrity and examining the airbag system for any defects.
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Steering,electrical System →1 issue
Your ESP (Electronic Stability Program) light keeps coming on. You're trying to determine if there's a recall for this issue. The light may indicate a problem with your vehicle's electronic stability control system.
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Related Vehicles
Other Hyundai Sonata years: