Data sourced from NHTSA public database. For informational purposes only. Always consult a qualified mechanic.
1996 Toyota 4runner — Known Issues & Recalls
Complaints from Jan 2011 to Dec 2016
The most reported issue is structure problems (32 complaints). 17 complaints involved crashes. 1 involved fire.
Open Safety Recalls (5)
NHTSA Campaign: 09E012000
Component: EXTERIOR LIGHTING
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
Risk: DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
Fix: SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
NHTSA Campaign: 02V021000
Component: SUSPENSION
ON CERTAIN 2-WHEEL-DRIVE (2WD) AND 4-WHEEL-DRIVE (4WD) 4RUNNER SPORT UTILITY VEHICLES, A COMBINATION OF HEAVY LOADING (SIMULTANEOUS LOADING TO REAR GROSS AXLE WEIGHT RATING AND GROSS VEHICLE WEIGHT RATING) AND SEVERE STEERING MANEUVERS COULD CAUSE THE 2WD 4RUNNER TO LOSE DIRECTIONAL STABILITY.
Risk: THIS MAY RESULT IN A LOSS OF CONTROL AND COULD INCREASE THE RISK OF A CRASH.
Fix: DEALERS WILL REPLACE REAR SUSPENSION PARTS. ALTHOUGH THE 4WD 4RUNNERS DO NOT EXHIBIT THE HANDLING CONDITION, TOYOTA WILL RECALL THESE VEHICLES TO AVOID ANY PUBLIC CONFUSION AS TO WHICH VEHICLES SHOULD RECEIVE THE REPLACEMENT PARTS. OWNER NOTIFICATION BEGAN FEBRUARY 28, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT TOYOTA AT 1-800-331-4331.
NHTSA Campaign: 06E049000
Component: EXTERIOR LIGHTING
CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
Risk: WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
Fix: CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.
NHTSA Campaign: 96V098000
Component: EQUIPMENT:OTHER:LABELS
THE STICKER REQUIRED BY PART 575, "CONSUMER INFORMATION REGULATIONS" TO ALERT THE DRIVER OF "THE PARTICULAR HANDLING AND MANEUVERING CHARACTERISTICS OF UTILITY VEHICLES" WAS NOT AFFIXED TO THE DRIVER'S SIDE SUN VISOR.
Risk: CONSEQUENCE OF NON-COMPLIANCE: OWNERS MAY NOT BE AWARE OF THE HANDLING AND MANUEVERING CHARACTERISTICS OF THIS VEHICLE INCREASING THE RISK OF A VEHICLE ACCIDENT.
Fix: DEALERS WILL REPLACE THE SUN VISORS ON THE AFFECTED VEHICLES WITH VISORS CONTAINING THE CORRECT LABELS.
NHTSA Campaign: 06E026000
Component: EXTERIOR LIGHTING
CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
Risk: WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
Fix: PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.
Owner-Reported Issues (20 of 182)
Unknown Or Other →5 issues
The axle supports have rusted and broken off from the frame of your vehicle, creating a dangerous driving condition. This structural damage affects the vehicle's stability and handling. The rusted supports will need to be replaced or welded back to the frame to restore safe operation.
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Your 4Runner's rear sway bar broke off while driving on the highway, causing the vehicle to sway noticeably during acceleration and deceleration. The owner discovered extensive rust deterioration on the frame that the Toyota dealership never mentioned during numerous service visits. The frame rust may now be too severe to repair, creating a potential loss-of-vehicle control issue on highways.
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Your 4Runner's frame is severely rusted and deteriorating, with large sections of rust damage or complete loss of material. Even though the vehicle was undercoated when new, the frame has corroded significantly over time. Addressing this will likely require professional frame inspection and may involve rust removal, repair plating, or structural reinforcement depending on the extent of damage.
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Your 4Runner has significant rust buildup on the chassis frame underneath the vehicle. This is a structural issue that affects the integrity of your vehicle's frame. Addressing this may involve rust removal, treatment, or frame repair depending on the extent of the damage.
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Your 4Runner was subject to a recall involving the sun visor, but the Toyota service department couldn't complete the recall because the replacement part wasn't available in their inventory. You may want to follow up with the dealership to see when the part becomes available, or contact Toyota directly to inquire about the status of this recall.
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Structure →4 issues
Your 4Runner has developed severe rust and corrosion on the frame, making it unsafe to drive. The structural integrity of the vehicle is compromised due to excessive corrosion. Addressing this will likely require professional inspection and potential frame repair or replacement of corroded sections.
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Your 1996 4Runner experienced severe rust damage to the right-rear frame rail, causing it to crack and separate from the main frame. While driving at highway speed through shallow standing water, your vehicle's rear end suddenly shifted to the right, causing you to spin across lanes and nearly collide with oncoming traffic. An independent inspection confirmed the frame separation was due to excessive rust, and Toyota declined to cover repair costs.
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Your 4Runner's frame has rusted through in front of the right rear trailing arm, and your mechanic says the rust damage is too severe to repair. This is a structural integrity issue that affects the vehicle's safety and handling. Fixing this typically requires frame replacement or extensive welding and rust treatment by a professional shop.
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Your 1996 4Runner has extensive rust throughout the frame, including a large crack located near the exhaust system. The frame was coated when you purchased it, which hid the rust damage. Toyota informed you the entire frame would need to be replaced at a cost of $14,000–$16,000, and charged you $60 for the inspection without advance notice. Frame replacement typically involves lifting the vehicle and welding or fabricating a new structural frame to restore structural integrity.
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Suspension →3 issues
Your 4Runner is slipping and causing you to lose control of the vehicle, and this has happened multiple times recently. You've researched your model and found that there were recalls issued for rear suspension problems on this generation 4Runner. The fix will likely involve inspection and possible replacement of rear suspension components that were identified in those recalls.
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Your rear axle and suspension have severe rust damage. Your mechanic refused to lift the vehicle for routine maintenance because they're concerned the rusted components might collapse under the weight of the car.
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Your vehicle's axle support has rusted through and separated from the frame, creating a dangerous condition. This could affect the stability and handling of your car. The repair will likely involve replacing the rusted axle support bracket and possibly reinforcing the connection points to the frame.
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Suspension,structure →2 issues
Your 4Runner's frame is rusting severely from the inside out, with holes large enough to fit your arm through in areas that connect to the suspension. You may hear creaking noises developing, and a welder has indicated the frame damage is widespread and extremely difficult to repair. This is a critical structural issue that could compromise the vehicle's integrity and safety.
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Your 4Runner's frame has developed a fair amount of rust, which is causing concern about the vehicle's overall trustworthiness and structural integrity. The rust was noticed gradually over time rather than appearing suddenly. Addressing frame rust typically involves professional inspection, rust treatment, and potentially protective coatings to prevent further corrosion.
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Visibility →1 issue
Your sunroof detached and flew off your vehicle while you were driving at 70 mph. This is a serious safety hazard that could injure you, your passengers, or other drivers on the road. The manufacturer was notified but your vehicle was never repaired. Fixing this will likely require sunroof replacement or a complete sunroof assembly installation.
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Suspension,air Bags,service Brakes →1 issue
Your 4Runner's antilock brakes failed to stop the vehicle properly during a crash, and the airbags deployed after the truck was towed home and parked—when no one was inside. This is related to a Takata recall affecting suspension, airbags, and braking systems. The issue will likely require inspection and replacement of the faulty airbag system and brake components as part of the recall remedy.
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Suspension,seat Belts,engine →1 issue
Your 4Runner has experienced multiple serious safety issues: a shock absorber broke through the frame, causing the vehicle to sway side-to-side while driving, and the frame is rusting from the inside out. The seat belts are also disconnecting from the buckle while you're driving. Additionally, a wheel separated from the vehicle when a ball joint failed. These issues create significant safety risks and require immediate professional inspection and repair of the suspension, frame, seat belt system, and steering components.
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Suspension,wheels →1 issue
Your vehicle feels unbalanced while driving, and you're concerned the tires might come off due to the movement. You've also noticed the metal attachment parts look severely rusted. A mechanic should inspect the suspension components, wheel bearings, and lug nuts for rust and damage to ensure everything is secure.
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Structure,unknown Or Other →1 issue
Your 4Runner's frame is rusting severely, and you're concerned that within two years the rust will be so extensive that the frame supporting the drivetrain will fail and the vehicle won't be drivable. The frame is the structural foundation of your vehicle, so significant rust here is a serious concern that needs immediate attention.
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Steering,suspension,electronic Stability Control (esc) →1 issue
While driving on a highway ramp at 60 mph with your hands steady on the steering wheel, your vehicle unexpectedly drifted toward the next lane on several occasions. This steering drift issue has persisted even when you maintain a straight grip on the wheel, making the vehicle unsafe to drive regularly. The repair likely involves inspection and adjustment or replacement of steering and suspension components that may be causing unwanted lane drift.
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Related Vehicles
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