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Data sourced from NHTSA public database. For informational purposes only. Always consult a qualified mechanic.

1996 Subaru Outback — Known Issues & Recalls

2 Recalls48 Owner Complaints11 Categories Affected
48
Total Complaints
2
Open Recalls
12
Crashes
1
Fires
8
Injuries

Complaints from Jan 2000 to Dec 1998

The most reported issue is engine and engine cooling problems (10 complaints). 12 complaints involved crashes. 1 involved fire.

Open Safety Recalls (2)

Safety RecallFREE FIX AT DEALER
Invalid Date

NHTSA Campaign: 01V216000

Component: SUSPENSION:FRONT:SPRINGS:COIL SPRINGS

VEHICLE DESCRIPTION: PASSENGER VEHICLES EQUIPPED WITH FRONT COIL SPRINGS ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW YORK, NEW JERSEY, NEW HAMPSHIRE, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, VIRGINIA, WEST VIRGINIA, AND WISCONSIN, AND IN THE DISTRICT OF COLUMBIA. THE FRONT COIL SPRINGS WERE PRODUCED WITH POOR PAINT QUALITY WHICH, AFTER CONTINUED EXPOSURE TO CORROSIVE SALT, CAN RESULT IN BREAKAGE OF THE SPRING.

Risk: DEPENDING ON THE LOCATION OF THE FRACTURE, A BROKEN SPRING COULD MOVE PAST THE SPRING SEAT AND CONTACT A FRONT TIRE. SOME TIRES HAVE DEFLATED DUE TO CONTACT WITH A BROKEN SPRING.

Fix: DEALERS WILL NOTIFIY CUSTOMERS TO BRING THEIR VEHICLE TO AN AUTHORIZE DEALERSHIP TO HAVE A SPRING GUARD INSTALLED ON BOTH FRONT STRUTS TO PREVENT TIRE PUNCTURE AND REPLACE ANY BROKEN SPRINGS FREE OF CHARGE. OWNER NOTIFICATION BEGAN SEPTEMBER 18, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SUBARU AT 1-800-782-2783.

Safety RecallFREE FIX AT DEALER
Apr 1998

NHTSA Campaign: 98V091000

Component: SUSPENSION:FRONT:SPRINGS:LEAF SPRING ASSEMBLY:HANGER,BRACKET

VEHICLE DESCRIPTION: PASSENGER STATION WAGON, SEDAN AND SPORT UTILITY VEHICLES. DUE TO IMPROPER WELDING, FRACTURES CAN OCCUR ON THE SUPPORT BRACKET OF THE FRONT TRANSVERSE LINK.

Risk: SUCH FRACTURES CAN RESULT IN PARTIAL OR COMPLETE SEPARATION OF THE BRACKET CAUSING A FAILURE OF THE LOWER SUSPENSION MOUNTING, LEADING TO A LOSS OF VEHICLE CONTROL.

Fix: DEALERS WILL INSPECT AND REPLACE IF NECESSARY THE FRONT SUSPENSION SUPPORT BRACKETS.

Owner-Reported Issues (20 of 48)

Engine And Engine Cooling7 issues
criticalENGINE AND ENGINE COOLING
Filed: Jan 2010

Your engine overheated on the highway, with the temperature gauge maxing out and steam coming from under the hood. Your mechanic diagnosed a blown head gasket, which is causing coolant to leak. A chemical sealant was added as a temporary fix, but your mechanic indicated the head gasket may need to be replaced or the engine rebuilt to permanently resolve the issue.

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NHTSA #: 10299746
criticalENGINE AND ENGINE COOLING
Filed: Oct 2009

Your car overheated suddenly without any warning signs. The head gasket may have failed, allowing coolant to leak out and causing the engine to overheat. This could potentially cause your engine to stall unexpectedly while driving on the highway. Fixing this will require replacing the head gasket and refilling the cooling system.

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NHTSA #: 10289921
criticalENGINE AND ENGINE COOLING
Filed: Dec 2004

Your engine suddenly revved to full throttle on its own while driving normally, even though the accelerator pedal wasn't stuck and didn't respond to your input. You had to use both feet on the brakes to control the vehicle until it returned to normal after 30 seconds to a minute. This happened twice in two weeks—the first time with hard starting and extremely high idle that wouldn't respond to pedal input. The dealer couldn't reproduce the problem or find anything wrong with diagnostics. The issue may involve the fuel injection system, idle control valve, or throttle body needing inspection or replacement to stop the uncontrolled acceleration.

NHTSA #: 10102225
criticalENGINE AND ENGINE COOLING
Filed: Jan 2004

Your engine's head gasket failed and allowed antifreeze to leak throughout the engine, which caused damage to other components like the oxygen sensors. This resulted in extensive damage requiring significant repairs. The fix will likely require replacing the head gasket and any damaged components it affected, such as oxygen sensors and potentially other engine parts.

NHTSA #: 10069547
highENGINE AND ENGINE COOLING
Filed: Apr 2008

Shortly after buying your car from the dealer, the engine began overheating. A mechanic found oil mixed in with the antifreeze, which indicates a failed head gasket. The head gasket and related components were repaired to resolve the overheating issue.

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NHTSA #: 10225852
highENGINE AND ENGINE COOLING
Filed: Dec 2005

Your car's radiator temperature gauge was running higher than normal, even though the car seemed to be running fine. A repair shop diagnosed a cracked head gasket, which is a known issue in Subarus. Fixing this requires replacing the head gasket, which is an expensive repair involving removing the cylinder head.

NHTSA #: 10145111
highENGINE AND ENGINE COOLING
Filed: Apr 2003

Your engine's head gasket failed while you were driving with two young children, forcing you to stop on a busy road. The car had only 115,000 miles, which is relatively low for this type of failure. Replacing a head gasket typically requires removing the cylinder head and installing a new gasket seal.

NHTSA #: 10016569
Power Train,structure,service Brakes2 issues
criticalPOWER TRAIN,STRUCTURE,SERVICE BRAKES
CrashFiled: Feb 2014

Your vehicle was involved in a serious crash after the hill holder feature unexpectedly engaged while driving uphill in snow, causing the car to skid uncontrollably and slide across multiple lanes before hitting another vehicle on the passenger side. The owner reports the hill holder (a feature that keeps the car from rolling backward on hills) activated without being intentionally activated, which led to a loss of control during normal braking and downshifting. A diagnostic check of the hill holder system and brake control module may be needed to determine why the system engaged unexpectedly.

NHTSA #: 10565276
criticalPOWER TRAIN,STRUCTURE,SERVICE BRAKES
CrashFiled: Feb 2014

You were in a serious crash after your car's hill holder feature unexpectedly activated on a snowy highway, causing the vehicle to skid and spin out of control before hitting another vehicle at the B-pillar. The crash resulted in significant injuries to the driver. This complaint involves questions about the hill holder brake system's unexpected activation during normal driving and braking.

NHTSA #: 10565279
Suspension2 issues
criticalSUSPENSION
Filed: Jun 2006

Your car's suspension springs were painted with a defective coating that causes them to rust and break prematurely. You've experienced broken front springs and a broken rear spring, with another rear spring cracking—Subaru's recall only covers front spring replacement, not rear. When rear springs break, your car can become uncontrollable at highway speeds, creating a serious safety hazard. The fix would involve replacing all affected suspension springs front and rear.

NHTSA #: 10158744
highSUSPENSION
Filed: Jun 2002

Your car's left and right wheel bearings have failed multiple times, damaging the axle assembly. The bearings had to be replaced twice, and the dealer is aware of the issue. This could affect your car's handling and safety if it happens again.

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NHTSA #: 566110
Fuel System, Gasoline2 issues
highFUEL SYSTEM, GASOLINE
Filed: Aug 2005

Your gas tank filler guard and pipe have rusted over the years, allowing dirt and debris to get underneath and causing the gas tank to leak. You noticed gas leaking from the tank last week. Fixing this will likely involve replacing the rusted filler guard and pipe, and possibly inspecting the gas tank itself for damage.

NHTSA #: 10133703
highFUEL SYSTEM, GASOLINE
Filed: Jul 2005

Your 1996 Subaru Outback's fuel injection system is causing multiple problems: the engine shuts off shortly after starting, acceleration is unpredictable (sometimes working, sometimes not), and the speedometer reads inaccurately. The car has now stopped running entirely and vibrates when you try to start it. The dealer refused to diagnose or repair the issue. Fixing this will likely require fuel system diagnostics, fuel injector cleaning or replacement, and possibly spark plug and ignition system inspection.

NHTSA #: 10129375
Service Brakes1 issue
criticalSERVICE BRAKES
Filed: Apr 2014

After parking your car in sub-zero temperatures for at least three hours, the check valve in your brake booster vacuum hose may freeze and disable power-assisted braking. Your brakes will feel normal on the first application due to residual vacuum, but subsequent applications will require significantly more pedal pressure. You'll need to pump the brake pedal multiple times to unfreeze the valve and restore normal braking power. The fix will involve replacing or servicing the brake booster check valve and possibly the vacuum hose assembly.

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NHTSA #: 10577563
Vehicle Speed Control1 issue
criticalVEHICLE SPEED CONTROL
Filed: Jan 2009

Your 1996 Subaru Outback suddenly accelerated on its own when shifted from reverse to drive, and didn't respond when you pressed the brake or accelerator pedals. You also lost steering control for about 25 feet before the vehicle suddenly responded again. This could involve issues with the throttle control system, transmission linkage, or brake system responsiveness.

NHTSA #: 10255943
Air Bags1 issue
criticalAIR BAGS
CrashFiled: Mar 2005

Your airbags deployed unexpectedly while you were stopped at a traffic light, even though there was no crash. Fortunately, you weren't injured and the vehicle was towed to the dealer for inspection. The dealer was unable to identify what caused the airbags to go off. The repair will likely involve diagnosing the airbag control module and sensor system to find and fix the faulty component.

NHTSA #: 10115555
Tires1 issue
criticalTIRES
Filed: Apr 2003

The tread completely separated from the body and sidewall of your right front Michelin Harmony tire after only three months of use. This is a serious safety issue that could cause sudden tire failure while driving. You'll need to replace the affected tire immediately and have the other tires inspected.

NHTSA #: 10014056
Exterior Lighting1 issue
highEXTERIOR LIGHTING
Filed: Mar 2005

Your headlight lenses have become progressively hazier over time and can't be cleaned off. This hazing is significantly reducing how well your headlights illuminate the road at night, making night driving less safe. The fix will likely involve replacing the headlight lenses or polishing/restoring them if possible.

NHTSA #: 10113879
Power Train1 issue
highPOWER TRAIN
Filed: Nov 2004

Your 1996 Outback's transmission is binding (catching or sticking) when turning, which you've noticed happening now at 116,000 miles. You've heard this could eventually damage your axle if it gets worse. The fix may involve transmission service, fluid replacement, or internal transmission repairs depending on the root cause.

NHTSA #: 10100137
Wheels1 issue
mediumWHEELS
Filed: Sep 2002

Your wheels are showing oxidation and corrosion, and air is leaking from all four tires. The dealer confirmed the issue during inspection. You'll likely need new tires and may need to have the wheels refinished or replaced to stop the corrosion and air leaks.

NHTSA #: 8019292

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