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2022 Hyundai Tucson Fuel System Problems

82 owner-reported fuel system complaints from NHTSA data

82
Complaints
1
Crashes
Jan 2026Dec 2024
Date Range

Data sourced from NHTSA public database. For informational purposes only. Always consult a qualified mechanic.

Owner Complaints (82)

highFUEL/PROPULSION SYSTEM
Filed: Mar 2026

Your car's high pressure fuel injectors have failed. This component is responsible for spraying fuel into the engine, and when it fails, your car may not start, run roughly, or lose power while driving. The fuel injectors will need to be replaced to restore proper engine operation.

NHTSA #: 11723725
highFUEL/PROPULSION SYSTEM
Filed: Feb 2026

Your check engine light came on at 60,900 miles due to a problem with the #2 fuel injector (part of the direct injection system). The injector has been repaired, but since the issue occurred just after your 60,000-mile mark, it fell outside the warranty coverage. Fixing this typically involves replacing or cleaning the faulty fuel injector.

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NHTSA #: 11718277
highFUEL/PROPULSION SYSTEM
Filed: Feb 2026

Your 2022 Tucson needed warranty repair for a fuel injector leak causing engine misfires, but the dealership didn't have the parts in stock, leaving you without your vehicle for a week and costing you $369.61 in rental and towing fees. You've been waiting 3 weeks for Hyundai to reimburse these expenses without response. Additionally, when you asked the dealership to complete a known safety recall (issued December 19, 2025) while your car was already there, you were told no recalls existed—but NHTSA records show otherwise. This repair may involve replacing one or more fuel injectors and related seals to stop the leak.

NHTSA #: 11716414
highFUEL/PROPULSION SYSTEM
Filed: Jan 2026

Your fuel injectors have failed multiple times starting at 30,000 miles, and each time the dealership only replaced one injector instead of all of them together. After the third failure past 80,000 miles, the damage spread to your high-pressure fuel pump, fuel rail, and sensors, leaving you stranded. The dealership charged you $250 for diagnosis and quoted over $3,000 to repair, claiming it's out of warranty despite initially suggesting engine warranty coverage.

NHTSA #: 11712981
highFUEL/PROPULSION SYSTEM
Filed: Jan 2026

While driving onto the highway, your engine made unusual noises, lost power, and triggered the check engine light. A local mechanic diagnosed a failed fuel injector and noted this is a known issue at Hyundai. You're concerned that other fuel injectors may fail since only the defective one was replaced rather than all of them. The repair will involve replacing the failed fuel injector, though you may want to discuss preventive replacement of other injectors with your mechanic.

NHTSA #: 11712997
mediumFUEL/PROPULSION SYSTEM
Filed: Jan 2026

Your fuel door won't open, which means you can't refuel your vehicle. This required you to buy a new fuel door actuator and have the car towed to a shop for repair. The repair typically involves replacing the fuel door actuator mechanism that controls the door's lock.

NHTSA #: 11711334
mediumFUEL/PROPULSION SYSTEM
Filed: Jan 2026

The fuell door will not open on the vehicle, and I am not able to put gas in the vehicle. Have taken it to a mechanic and he is unsure of what is going on. For a 2022 Vehicle this seems very odd.

NHTSA #: 11710863
mediumFUEL/PROPULSION SYSTEM
Filed: Jan 2026

The fuel injectors in the car keep misfiring causing the car to shake while driving, be loud and idle hard. In the past I have already replaced two different fuel injectors and now this is a third one that needs replaced.

NHTSA #: 11709619
mediumFUEL/PROPULSION SYSTEM
Filed: Nov 2025

While driving our 2022 Hyundai Tucson Limited with the 2.5L engine and about 39,000 miles, the check engine light suddenly came on. Right away the car started behaving strangely. The throttle response became jerky and uneven, and when idling the engine ran at a higher RPM than normal and sounded off. The vehicle also struggled to accelerate, which made it feel unsafe to drive. Thankfully this happened while we were not on the highway, but if it had occurred while merging or keeping up with traffic, it could have been dangerous. Even in city driving, the jerky response and slower acceleration created risk. What would normally be a safe turn across or into traffic could easily have turned into a slower, delayed turn and a potential accident. When we got home, I checked the code and it said it was a cylinder misfire on cylinder 3. The car had been regularly serviced at the dealer and had never shown signs of this issue before. Based on the symptoms, I suspect it may be related to the fuel injectors, but we haven’t been able to get the vehicle in for inspection because local dealers are backed up. One dealer even told us it was fine to keep driving as long as the check engine light wasn’t blinking, which feels concerning given the way the car is performing.

NHTSA #: 11701621
mediumFUEL/PROPULSION SYSTEM
Filed: Nov 2025

Car started stalling and misfiring. When I took the vehicle for service they said it was a known issue and they were replacing all 4 fuel injectors. This was my wife’s car. About a year and a half ago the same thing happened to my 2022 Hyundai Tucson N-Line. I have googled around and found many many issues of the same thing happening on 2022 Tucsons.

NHTSA #: 11699376
mediumFUEL SYSTEM, GASOLINE,ENGINE
Filed: Nov 2025

The contact's wife owns a 2022 Hyundai Tucson. The contact stated that his wife reported that the vehicle shuddered significantly and failed to exceed 30 MPH while driving. The check engine warning light was illuminated. The vehicle was taken to the dealer, where it was diagnosed that the fuel injectors were leaking, and the dealer determined that the fuel injectors needed to be replaced. The dealer informed the contact that the manufacturer had redesigned the fuel injectors due to the known failure. The dealer informed the contact that the repair could not be covered under the extended warranty because the vehicle had exceeded the required mileage. The contact was informed that parts needed to be ordered to repair the vehicle. The vehicle had not yet been repaired. The contact related the failure to TSB Number: 22-FL-002H. The manufacturer was notified of the failure, and a case was filed; however, no assistance had been provided. The failure mileage was approximately 65,000.

NHTSA #: 11699255
mediumFUEL/PROPULSION SYSTEM
Filed: Nov 2025

I just bought this car back in february. It has 50k miles on it. Five minutes after starting it, and in the middle of a busy road, my accelerator suddenly stopped working, my car started shaking, and then it died. My dash lit up and it turns out, it was an issue with the factory fuel injectors.

NHTSA #: 11698356
mediumFUEL/PROPULSION SYSTEM
Filed: Nov 2025

Driving on Interstate 64 in southern Indiana approximately 70 mph in left lane when engine died without any warning signs. Was able to safely maneuver vehicle to shoulder without incident. Paid to have the vehicle towed 60 miles to Hyundai dealer. Dealer stated engine failure was due to injector issue known by Hyundai as a technical issue was released.

NHTSA #: 11697741
mediumFUEL/PROPULSION SYSTEM
Filed: Nov 2025

Fuel injectors failed after 4 years of having the car. This led to misfiring, shaking of car, and complete shut down of car within 10 seconds of starting the vehicle.

NHTSA #: 11697144
mediumFUEL/PROPULSION SYSTEM
Filed: Nov 2025

All four GDI injectors failed resulting in the car completely stopping on the highway.

NHTSA #: 11697294
mediumFUEL/PROPULSION SYSTEM
Filed: Oct 2025

Two separate times over the last year I’ve had a fuel injector go bad after using the auto start feature in semi colder temperatures. I’m not sure if the auto start has something to do with it but seems to be a cold weather issue.

NHTSA #: 11696719
mediumFUEL/PROPULSION SYSTEM
Filed: Oct 2025

What component or system failed or malfunctioned, and is it available for inspection upon request? Cylinder 4 fuel injector failed while driving 70 MPH down the highway. The dealer or manufacturer will have the faulty parts for inspection. How was your safety or the safety of others put at risk? Loss of power and acceleration put me and others at risk; I could not go over 40 MPH on the highway, the car was lurching the entire time. Inattentive drivers being the main concern, with low speeds and driving/sitting still on the shoulder of the road. Has the problem been reproduced or confirmed by a dealer or independent service center? Yes, the dealership I had it towed to confirmed the injector failed. Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? The manufacturer is aware of the issue. There is a TSB issued that asks the dealer to send the faulty parts back to them. They are fully aware of the issue and are choosing to replace faulty parts with equally faulty parts. The dealer told me the replacement injectors “are not supposed to have the factory defect” but confirmed they are the same parts. Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear? Yes, the engine light came on and I lost power/acceleration simultaneously.

NHTSA #: 11695644
mediumFUEL/PROPULSION SYSTEM
Filed: Sep 2025

Taken car to work, driving down highway check engine light come on with loss of power. Took to dealership reported cylinder number 3 fuel injector was stuck open. Replaced all 4 injectors. Found TSB for it

NHTSA #: 11689676
mediumFUEL/PROPULSION SYSTEM
Filed: Sep 2025

I went to fill up the gas and the gas cap door would not open. The gas station attendant tried to help with no luck. I drove to the dealer - the fuel release actuator had failed. Part was replaced under warranty. I am lucky I had enough gas to get to the dealer. Very scary when you can’t put gas in your car!

NHTSA #: 11686492
mediumFUEL/PROPULSION SYSTEM
Filed: Sep 2025

Stopped accelerating/disabled in the middle of interstate during rush hour traffic

NHTSA #: 11685060
mediumFUEL/PROPULSION SYSTEM
Filed: Jul 2025

I am submitting this complaint due to repeated and dangerous fuel injector failures on my 2022 Hyundai Tucson. This is the third time this issue has occurred in less than three years of ownership. •First incident: My vehicle broke down on the side of the road while I was 10 hours away from home in Florida. This left me stranded and required towing and repairs. •Second incident: The fuel injectors failed again, though fortunately closer to my home. •Third and most recent incident: The same issue happened again, this time with my wife driving—a major safety concern. We purchased this vehicle specifically to avoid breakdowns like this and for the safety and reliability it was supposed to provide. This recurring failure is unacceptable for a newer vehicle and poses a significant safety risk to my family and other drivers. Fuel injector failure can lead to stalling in traffic or on highways, increasing the potential for accidents. I urge NHTSA to investigate this matter, as it appears to be a systemic issue with this model and could lead to serious harm if not addressed.

NHTSA #: 11675901
mediumFUEL/PROPULSION SYSTEM
Filed: Jul 2025

My fuel injectors has been blown and Hyundai will not replace all 4 when one goes out. So I have to keep going back up to the dealership to get it fixed each time. They always blow on the highway. The first time I was doing some distance driving from Columbus, OH to Dayton, OH. Then the other time happened when I was on the highway during rush hour traffic. There were no other warnings before this happens. It just happens and the engine light comes on as the steering will begins to shakes like crazy.

NHTSA #: 11673749
mediumFUEL/PROPULSION SYSTEM
Filed: Jul 2025

I’ve already had my fuel injections changed about 20,000 miles again and my car is starting to stall again check engine light on again seems to be same issue now my car is no longer under warranty. I don’t seem this problem on the recall list but this is not a problem I want to have every 20,000 miles.

NHTSA #: 11672279
mediumFUEL/PROPULSION SYSTEM
Filed: Jun 2025

For the second time I was driving and all of a sudden lost power and couldn’t give it gas to go. I was almost hit from behind both times.

NHTSA #: 11670019
mediumFUEL/PROPULSION SYSTEM
Filed: Jun 2025

Without warning the car started misfiring while I was driving around town. It continued and became worse. I was in Wisconsin on vacation with the closest Hyundai dealer over an hour away. Mileage was 62416 and I had the tires replaced two weeks prior to leaving and while there I explained I would be driving from Virginia to Wisconsin and asked they let me know if the vehicle needed any service. I took it to a local shop to see if it was something easily repaired and was told it was probably a fuel injector and I should take it to the dealership as it may be under warranty. So I had to have it towed and rent a car. According to the dealership the warranty for the fuel injectors ended at 60000 miles.

NHTSA #: 11664808
mediumFUEL/PROPULSION SYSTEM
Filed: Jun 2025

My car stopped on the street without notice, check engine light came on and won’t moved, no power on acceleration. Was towed to dealership. Next two days, they told me that two fuel injectors were blocked/broke. I searched on internet and that has happened in many vehicles.

NHTSA #: 11664961
mediumFUEL/PROPULSION SYSTEM
Filed: May 2025

Engine started idling rough, loss of power. Trouble codes show misfiring in Cylinder 4, believed to be from faulty fuel injectors

NHTSA #: 11663307
mediumFUEL/PROPULSION SYSTEM
Filed: May 2025

On May 20, 2025, at approximately 76,100 miles, I attempted to open the fuel filler door on my 2022 Hyundai Tucson and found that it would not release. The car was unlocked and parked, but the fuel door remained stuck. I eventually managed to open it only after a frenzied random sequence of repeatedly pressing the lock and unlock buttons on the key fob while simultaneously pressing on the fuel door. The mechanism finally released after many attempts, but it was inconsistent and unreliable. A second incident occurred on May 26, 2025 at 76,460 miles when I needed to refuel. While I was not stranded, the experience was frustrating and concerning — especially since the vehicle does not appear to have any kind of manual emergency fuel door release. If this issue occurred while low on fuel or far from help, it could lead to a significant inconvenience or hazard. I brought the vehicle to a Hyundai dealership on May 28, 2025 and demonstrated the problem to a Service Advisor. The Advisor that assisted me was unaware of the problem and could not find a recall or Technical Service Bulletin (TSB). Since it is past the 60,000-mile bumper-to-bumper warranty, I was told the issue would not be covered; I would have to pay out of pocket. However, I’ve read about other 2022/2023 Tucson owners experiencing similar failures, suggesting a possible design flaw in the fuel door actuator or latch assembly. I believe this should be reviewed as a potential defect. Consistent failures of a basic refueling mechanism across multiple vehicles should be taken seriously.

NHTSA #: 11663547
mediumFUEL/PROPULSION SYSTEM
Filed: May 2025

While driving home on the freeway in stop-go traffic, the check engine light suddenly came on. At idle and low speed, the engine ran very rough with lots of vibration and acceleration became difficult. I got off the freeway as soon as possible to take surface streets as I felt unsafe continuing to drive on the freeway. The car continued to vibrate significantly. This happened very close to home and I was able to get home but slowly. When the car cooled down I checked the fluid levels - oil was fine and clear but coolant level was low despite a recent service where a coolant flush was performed and the coolant level was at the minimum level indicated by the reservoir. The dealer performed a test and the fuel injector unit for cylinder 3 failed. Apparently there is no observable coolant leak. The car is now awaiting repair under warranty, but the part is not available for 8 weeks. The dealer intends to replace the failed injector when the part arrives.

NHTSA #: 11663285
mediumFUEL/PROPULSION SYSTEM
Filed: May 2025

Fuel injector failure. Vehicle misfired at startup. When attempting to accelerate, vehicle was hesitating and couldn’t. Towed to dealer and they were able to recreate the issue and place code reader on vehicle to find injector problem. Dealer states that Hyundai is revamping all fuel injectors, not just replacing with current supply on faulty injectors. Car will be at dealer for unknown period of time due to nationwide parts supply shortage

NHTSA #: 11662899
mediumFUEL/PROPULSION SYSTEM
Filed: May 2025

In Dec. 2023 my car stopped dead in the middle of the road. After being towed to ABC Hyundai in las Vegas they had to replace a fuel injector and I was told it could occur again On [XXX] the car began sputtering and shaking. When I bought it in I was told it was the fuel injector. I was told that Hyundai no longer changes just the one injector as they did before but now Hyundai has a complete kit. There was none at the dealership so it was ordered on Sat May 17 and told it would be in on Tues May20 but now I'm told it's back ordered. They are supposed to give a loaner but non available. I cannot be without a car as I live alone and need a car. I called corporate customer service today May 22 but the won't get back to me for several days. I was told by dealer service to rent a car and I would get reimbursed but corporate said that it would be at my discretion. My car has 14700 miles INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6

NHTSA #: 11662647
mediumFUEL/PROPULSION SYSTEM
Filed: May 2025

At only 35k miles. Check engine display with heavy vibration due to misfire faulty fuel injectors. Repair took one month. Seems like Hyundai is not taking any action for this common safty issue.

NHTSA #: 11662069
mediumFUEL/PROPULSION SYSTEM
Filed: May 2025

Faulty injectors, engine was shaking, sluggish acceleration, possibly fuel mixed into the oil, check engine light on for cylinder misfires.

NHTSA #: 11660463
mediumFUEL/PROPULSION SYSTEM
Filed: May 2025

Fuel injectors fail at 26K miles

NHTSA #: 11659420
mediumFUEL/PROPULSION SYSTEM
Filed: Apr 2025

My 2022 Hyundai Tuscon is in the shop for a SECOND time due to a bad fuel injector. The first time was 4 months ago. My vehicle's check engine light went on and it went into "limp mode" on a major roadway. (I take all major highways to work.) A vehicle going into "limp mode" on a highway is super dangerous. My check engine light went on once again, and I brought it into the dealership service center. I left it there for 36 hours, only to learn that they did not have the parts on site to do the repairs. I have to bring it BACK for another 24-36 hours for the repair to be completed on a SECOND bad fuel injector. How Hyundai hasn't issued a recall for the fuel injectors yet is appalling.

NHTSA #: 11656056
mediumFUEL/PROPULSION SYSTEM
Filed: Apr 2025

In December 2024, the engine lost power while driving. We were able to pull over on a busy road, where we were blocking traffic on a curve. We had it towed to the dealership. There was no warning or light indicating any problem. Thankfully we were not on the freeway when this occurred. The Hyundai app said that all systems in the vehicle were normal. The fuel injector was replaced by Hyundai. Now, 4 months later, the check engine light came on. I took it to the dealership, and another fuel injector needed to be replaced. The service manager stated that he requested that all of the fuel injectors be replaced because this is a known issue, but Hyundai denied the request, so they only replaced one fuel injector. I am expecting this to happen again, and I am especially worried that the vehicle could lose power while driving on the freeway. Please note that this vehicle was purchased new, and I have had all the scheduled maintenance performed at the Hyundai dealership.

NHTSA #: 11655624
mediumFUEL SYSTEM, GASOLINE
Filed: Apr 2025

The contact owns a 2022 Hyundai Tucson. The contact stated while the vehicle was stationary, the contact attempted to open the tank door and pressed the button; however, the tank door failed to open to refuel the vehicle. There were no warning lights illuminated. The vehicle was taken to a dealer and the contact was able to open the fuel tank. The vehicle was not diagnosed by the dealer because of the diagnostic fee. The vehicle was not repaired. The contact had experienced the failure intermittently for over five months. The manufacturer was not made aware of the failure. The failure mileage was approximately 19,000.

NHTSA #: 11655488
mediumFUEL/PROPULSION SYSTEM
Filed: Apr 2025

August 26, 2024, (and again on 4/10/2025...I will file that complaint separately) I experienced very rough engine performance and I could not throttle or go faster than 20 mph without the engine seriously rattling. In August under warranty a fuel injector was replaced, and now again in April 2025 the same problem again. Twice I was on a major highway but was luck to be able to get off so as not to cause an accident.

NHTSA #: 11653899
mediumFUEL/PROPULSION SYSTEM
Filed: Apr 2025

While driving in Dallas the engine seemed to have problems. We ended up pulling over and having the vehicle towed to a Hyundai dealer in Arlington TX where we live because we were concerned the vehicle was unsafe to drive and could stall out on a freeway. The dealer informed us they needed to replace the fuel injectors at a cost of approximately $1800. The vehicle has approx 60,000 miles and we also purchased an extended warranty. Apparently no warranties cover this issue according to the dealer. It seems Hyundai should take some responsibility for this defect which could be potentially dangerous when driving the vehicle with these known issues.

NHTSA #: 11652594
mediumFUEL/PROPULSION SYSTEM
Filed: Mar 2025

September 15, 2024 while driving with cruise control set at 65mpg, the 2022 Hyundai Tucson began shaking and experienced an abrupt loss of power. I released the cruise control, and the vehicle wouldn't accelerate over 45 mph without shaking severely. September 16, 2024 car was inspected by a dealership and determined it was the 4th cylinder fuel injector; mileage on the vehicle was 45,314. Repairs were made per a TSB P030X. January 27, 2025, while driving with cruise control at 60mph, the same thing happened again. Managed to get the car to another dealership, only to find out all 4 fuel injectors needed to be replaced; this time with a TSB 25-FL-001H kit; mileage was 50181. Approximately March 11, 2025 car started the same issue, only this time there was no abrupt shaking or loss of power, however very strong smell of fumes. I refused to park the car in my garage, and immediately called Hyundai USA with all of this information from the start of these issues until current. The car was then taken to another dealership with mileage at 51332, only a difference of 1151 miles since last issue. This time all of the fuel injector seals are melted. Hyundai USA refuses to do anything about it. It was verified with the service technician this last time, that raw fuel was leaking onto the hot engine and could have resulted in the car catching on fire. The first two times this happened, I was out of state while being broken down.

NHTSA #: 11651150
mediumFUEL/PROPULSION SYSTEM
Filed: Mar 2025

Fuel injectors failed. It's been 3 weeks and it hasn't been fixed yet. It is still under warranty. But it's been 3 weeks.

NHTSA #: 11650857
mediumFUEL/PROPULSION SYSTEM
Filed: Mar 2025

The fuel injectors are bad. When the first fuel injector failed, the Hyundai mechanic stated that the remainder of fuel injectors would also fail but they could not proactively replace them. Two fuel injectors have failed in the matter of 6 months and it’s expected the last two will follow suit.

NHTSA #: 11650923
mediumFUEL/PROPULSION SYSTEM
Filed: Mar 2025

Vehicle began shaking upon starting and was not accelerating properly. Engine light came on and a warning appeared on the LED screen to take care to dealer immediately. Upon inspection by the dealer, the problem was determined to be a faulty fuel injector (on Thursday 3/20). The part is NOT kept in stock at the dealer and was ordered from the warehouse for delivery the next day (Friday 3/21). I should have had the car repaired and returned to me by end of day 3/21 or next day, Saturday 3/22. I called after not receiving an update on Friday and was told the part is on BACKORDER. When the problem was diagnosed on 3/20, at the Hyundai dealer service department, the employee in the service department admitted that this was a common problem with the Tuscon and that no recall had been issued. He also said that the car is NOT DRIVABLE until the issue is fixed. A quick Google search showed that is very much a serious and common issue. I also appears that once one goes out, the rest will start to need to be replaced and are being done AS THEY BREAK, rather than replacing them all and/or fixing what is causing them to be faulty. I was told they have no idea when the parts will be ready. It clearly is a common problem if they do not have the parts readily available to fix my vehicle. In addition, he added it may take up to several weeks. The car just turned 3 years old and has 34,000 miles on it. I have NEVER had such a bad issue with any new care I have owned. There was absolutely no indication anything was wrong on prior drives before starting up the car. I had just driven it 260 miles to my daughter's college and back. Thank goodness it didn't happen on the busy highway or on one of the country roads in the middle of cornfields. The dealer service employee said the broken part would be "sent for inspection" once they have it off and a new part available.

NHTSA #: 11649986
mediumFUEL/PROPULSION SYSTEM
Filed: Mar 2025

Fuel injectors failed. I was left on the side of a rural road for 2.5 hours waiting on a tow truck. No warning lights came on until my car was dead. I was told the injectors (4 of them) had failed by the dealership service center. This vehicle is still under warranty.

NHTSA #: 11646083
mediumFUEL/PROPULSION SYSTEM
Filed: Feb 2025

Fuel injector failure. Sudden loss of engine power creates a major safety issue when traveling at speed on highways or especially busy interstate highways. Vehicle was towed to dealer and repaired under warranty promptly. This is a known issue with this and other Hyundai models and all four fuel injectors should be replaced. At present, Hyundai only authorizes one be replaced at a time as they malfunction.

NHTSA #: 11643323
mediumFUEL/PROPULSION SYSTEM
Filed: Jan 2025

While driving on the highway, I attempted to accelerate up to 70 mph and the check engine light came on and the front end of the car started shaking. Had to pull over and restart the car to continue safely. This has happened four separate times at different mileage variables and each time they replace 2-3 of my fuel injectors with no explanation as to what is causing them to constantly blow. They never make it even 1000 miles before at least one goes out again. My vehicle is approaching 52,000 miles and has been serviced four times for this since December 2023. This needs to be a vehicle recall as the warranty will not pay for this forever and the underlying cause of the problem is not being addressed by Hyundai.

NHTSA #: 11639276
mediumFUEL/PROPULSION SYSTEM
Filed: Jan 2025

Lost acceleration while driving on the freeway and car started shaking with Check Engine light on. Took the car to the dealer for diagnostic and was informed that #4 injector failed causing the engine to misfire. This was the 3rd fuel injector failing in 5 months. Per my service advisor, Hyundai released an updated TSB (25-FL-001H) in January 2025 with a 4 new fuel injector replacement kit. Unfortunately, this injector kit was so new that I had to drive a service rental car for a week waiting for the kit to arrive. Let's see if these new fuel injectors will last longer than the old ones.

NHTSA #: 11637522
mediumFUEL/PROPULSION SYSTEM
Filed: Jan 2025

Car was driving fine. Started sputtering and died, unable to restart. No prior warning injectors will fail. Known fuel injector problem with model years found and replaced. Hyundai Tsb 25-fl-001h used.

NHTSA #: 11637187
mediumFUEL/PROPULSION SYSTEM
Filed: Jan 2025

Fuel injectors failed while driving on parkway. Car lost power(would not go over 25mph) without notice. Not fun driving at 60mph then abrutly go to 25mph on left lane cars behind me nearly hit my car and could have caused a major pileup.There was no warning prior to losing power and check engine lights came on maybe 2 minutes later. Was able to get to right lane and exit parkway to a secure location to have car towed to dealership. Dealership replaced the fuel injectors.

NHTSA #: 11636123
mediumFUEL/PROPULSION SYSTEM
Filed: Jan 2025

My 2022 Tucson's fuel injectors for the first cylinders have failed, creating a misfires in cylinder one.

NHTSA #: 11636151
mediumFUEL SYSTEM, GASOLINE
Filed: Dec 2024

The contact owns a 2022 Hyundai Tucson. The contact stated while driving at various speeds, the vehicle lost motive power. The check engine, emissions, and other unknown warning lights were illuminated. The contact coasted to the side of the road and had the vehicle towed to the dealer. The contact stated that the failure had occurred 3 times within 10 months. The dealer diagnosed the vehicle with fuel injection system failure. The dealer replaced the fuel injector for the first time. The contact stated that after the second failure, the vehicle was taken to the dealer to be diagnosed. The contact stated that another fuel injector was replaced. The contact stated that the vehicle was diagnosed again after the third time and the contact was informed that the fuel injectors needed to be replaced; however, the were not yet repaired. The manufacturer was made aware of the failure and opened a case. The failure mileage was 28,000.

NHTSA #: 11630934
mediumFUEL/PROPULSION SYSTEM
Filed: Dec 2024

This is the 3rd time that my 2yr old Tuscon failed and had to be towed in a 4 month period. I was at a light and when it turned green, the vehicle barely moved when I pressed on the accelerator. I was only able to drive a few feet and pulled over and had to have it towed again. They are only replacing the fuel injectors as they fail!!

NHTSA #: 11628207
mediumFUEL/PROPULSION SYSTEM
Filed: Nov 2024

The fuel injection system has failed 3 times now causing the car to become slow/sluggish while driving (sudden slow down and lurching). This is a known issue with the car per [XXX] . Each time, the dealer has stated it's a known issue that's not covered by warranty or recall. Each time, the technician has stated that they are unsure why it hasn't been recalled given the prevalence of the issue and the risk of causing an accident. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA #: 11626864
mediumFUEL/PROPULSION SYSTEM
CrashFiled: Nov 2024

This 2022 Hyundai Tucson stalled in the middle of a busy highway with my wife in the vehicle. The car suddenyly stalled while going 75mph and she was almost killed and got rear ended. Later we were informed by the dealership that there is a inherent issue with the fuel injection system on these vehicles and the fuel injector has gone bad. These people only replaced the faulty injector. Two months back another injector went bad and then i researched and found this is a bad engineering issue. Now Hyundai is trying to hide behind the veil of Texas Leamon law and is not taking any responsibility or buying back the vehicle. Hyundai forums are full of this problem and many people avoided near death experience because of the stall. I can provide reditt and hyundai forum urls for reference if required.

NHTSA #: 11625870
mediumFUEL/PROPULSION SYSTEM
Filed: Nov 2024

2 months ago our engine control system warning light came on with a great decrease in speed while driving on the freeway. Brought to Hyundai dealership and was determined that fuel injector 1 misfired and needed replacement. Just last week exact same issue in fuel injector 4 occurred. They admitted issues with 2022 Tuscon injectors but won’t replace until they fail as no recall. This is a massive safety issue as can be driving at a high rate of speed and speed slows immediately.

NHTSA #: 11624610
mediumFUEL/PROPULSION SYSTEM
Filed: Oct 2024

Here we go again. Last time the #3 fuel injector failed while driving on the freeway. Car started shaking and lost acceleration with "check engine" warning light on. Two months later, #2 fuel injector failed while driving on the street with same symptoms as last time. Fortunately, both incidents did not cause any accident but was terrifying. I requested the Hyundai service dealer replace the remaining fuel injectors and again, was informed that Hyundai will only authorize them to replace a defective injector when it's failed. I do not understand Hyundai's logical thinking. Hyundai is fully aware of this issue and have already sent out TSBs. Are they waiting for someone to be in an accident and have major bodily injury caused by defective fuel injectors before taking this matter seriously? I will also address this matter to Hyundai Corporation for a response.

NHTSA #: 11622113
mediumFUEL/PROPULSION SYSTEM
Filed: Oct 2024

At 37,430 mileage while driving on the interstate our vehicle check engine light came on, shortly after, our vehicle began to shake, and would stall if our RPM fell below 2000, placing us at a serious safety risk of breaking down and causing an accident on the interstate driving 80 mph. We were 290 miles from the nearest Hyundai service department, and managed to make it without breaking down. After inspecting our vehicle, the service department reported that our fuel injector for cylinder two needed replacing, but that it would take 3 business days to order the part, leaving us stranded 1600 miles from home for 6 days in total. On our way back home, at around 38,800 mileage, our check engine light came back on and are car began to shake and stall if our RPM fell below 2000 (same as before) while driving on the interstate. We were 140 miles from the nearest Hyundai service department and still 800 miles from home, leaving us stranded once again. The service department replaced our fuel injector for cylinder 1, and confirmed that this is a known issue for the 2022 Hyundai Tucson, but that Hyundai refuses to replace the fuel injectors until they go bad. This is extremely unsafe, and we still have two fuel injectors that will likely need replacing.

NHTSA #: 11619968
mediumFUEL/PROPULSION SYSTEM
Filed: Oct 2024

Fuel injector failure while driving at highway speeds to only have the car lose power and becoming a danger while attempting to get off the highway. The fuel injectors are a regular problem with this year, make, and model vehicle. The warning lamps didn’t come on until after loss of power. This is the second time that this has happened. First time was on July 12,2024..

NHTSA #: 11618592
mediumFUEL/PROPULSION SYSTEM
Filed: Oct 2024

I am dealing with my 3rd clogged fuel injector. My car lost power, starting shaking and wouldn’t accelerate. The engine light went on when it happened, not before. The first time I was on the highway, second time on a major thoroughfare. Not places where I could just pull over. Very scary. I got the first one fixed in 2023. This happened again a year later with a different fuel injector. I just got my car back 2 weeks ago and it is doing it again. I will have it towed but NOT to the dealer this time. They told me it wasn’t a problem with this car, until I called them out on it. Then she said she misunderstood. They are well aware of the problem. I can’t believe the dealer because they aren’t upfront about the problem. They didn’t even give me the paperwork this second time, just a receipt. I when I get this third one fixed, I will never be comfortable driving it

NHTSA #: 11618317
mediumFUEL/PROPULSION SYSTEM
Filed: Sep 2024

Fuel Injector went out while I was driving to work approximately 5,000 miles later, I was driving home from work and another fuel injector went out. Both times I had to have my car towed to the dealership. They said that was a recall on fuel injector but only could fix the one that went out each time. I am nervous about the next time it goes out. Where will I be and will it be dark and unsafe. I have been a loyal Hyundai car owner. I am now thinking about not purchasing another Hyundai and selling my Tuscon. Customer service and making sure customers are placed in a safe car at all times is very important. Hyundai failed this time.

NHTSA #: 11616434
mediumFUEL/PROPULSION SYSTEM
Filed: Sep 2024

Fuel injector failure. UTC code PO030300 detected at 27500 miles. Car is shaky and loss of power in idle. Code showing on infortainment screen. Taken to dealership on 9/17/24 with appointment and vehicle was not "diagnosed" until 9/19/24. From loss of power, with children in car it is a safety issue.

NHTSA #: 11615408
mediumFUEL/PROPULSION SYSTEM
Filed: Sep 2024

I was driving on the highway, and at roughly 55 MPH, the vehicle suddenly lost power; it seemed to regain function momentarily, and then the check engine light went on, and then the vehicle shut down. The vehicle was then rolling. Thankfully I was able to throw hazards on quick enough and the vehicles around me were alert enough not to collide into my vehicle and I was able to get the vehicle over to the shoulder before the lost momentum. The vehicle was then towed to the nearest Hyundai dealership. The dealership informed me that the engine produced code P030200, meaning that the fuel injector on Cylinder 2 had failed. They were able to replace it. The vehicle was at 24188 miles at the time.

NHTSA #: 11615489
mediumFUEL/PROPULSION SYSTEM
Filed: Sep 2024

I had gone out with my vehicle for an errand, and it was running fine. When I finished, I came back into the vehicle and started it up, and it was shaking tremendously on startup. I turned off the car, started it back on, and it started fine. I got about 300 feet from where I was going, not even ten mph, and the vehicle started shaking the same as minutes before; this time, a check engine light came on. I immediately parked it in a safe spot and called for Roadside Assistance. The dealership that serviced the vehicle informed me the DTC code was P030400, meaning the Fuel Injector for Cylinder 4 had failed. It was luckily replaced promptly. This was the second GDI Injector that had been replaced on the vehicle. Unfortunately, I was told there was a service bulletin on the problem and that the dealership was seeing a lot of this problem. I contacted Hyundai Motors America directly to try proactively to get the remaining two injectors replaced. Still, I was told that because there was no current issue with the injectors, they would be unable to provide any assistance proactively. The vehicle had 35645 miles on the motor when this incident occurred.

NHTSA #: 11615494
mediumFUEL/PROPULSION SYSTEM
Filed: Sep 2024

I was driving the car home on 8/20/24 at roughly 50 MPH, and I felt this brief bucking motion with the vehicle and a loss of power to the motor. The vehicle did not fully shut down and continued to drive, but it struggled when trying to accelerate. When I got home, I checked the Engine code through MyHyundai, which showed code P219CF0. I reached out to the dealership, leaving multiple voicemails, and after over a week of trying to get them on the phone, I went in person and scheduled an appointment for them to service the vehicle on 8/28. They were not able to see the vehicle until 9/3/24, and after talking with the service manager and reviewing my car history, they were confident it was another injector; he was ordering the parts because he said he didn't have any, and it would take a bit to get them. The car went in on 9/3 as planned, and they called to confirm that Cylinder 1 had an Air-Fuel Ratio imbalance and that the GDI Injector had failed. They had gotten in the injector but did not have the High Press Pipe needed to go along with it, and they would have the pipe in by 9/6. I'm unsure when the pipe arrived, but I called in mid-afternoon on 9/9/24, and they were wrapping up my vehicle and that it would be ready shortly. They performed the standard 34-point inspection on the vehicle and did not find further issues. I reached back out to Hyundai Motors America as I had reached out to them after my second Injector failed; at the time, they were unwilling to replace the remaining injectors proactively. I've now opened my second case with Hyundai Motors America. I am communicating through email now, and I do not believe Hyundai is willing to replace the final fuel injector proactively, even though the vehicle only has one original injector remaining, and based on the bulletin Hyundai has out, the chances are pretty good it will soon fail too.

NHTSA #: 11615504
mediumFUEL/PROPULSION SYSTEM
Filed: Aug 2024

(2) fuel injectors failed while driving on the highway. This is a know issue with Hyundai, but no recall has been issued. The warranty would have covered it up to 60k miles. My odometer was at 60,232.

NHTSA #: 11609903
mediumFUEL/PROPULSION SYSTEM
Filed: Aug 2024

My service advisor said that another fuel injector would probably go out but it wouldnt be covered under warranty until the car stalled. I am planning to move to Idaho from Texas for college so I spent $840 for new fuel injectors. The engine was pulsating and lost power multiple times. Definitely not what I was expecting to spend on a 2 year old car.

NHTSA #: 11609577
mediumFUEL/PROPULSION SYSTEM
Filed: Aug 2024

On August 13, 2024, while merging onto the freeway with a driving speed of around 45mph, my car suddenly lost acceleration and started shaking. Seconds later, the "check engine" warning indicator light came on as well. I slowly got off the freeway still without acceleration power and found a safe place to park the car. I contacted Hyundai Roadside Assistance to request a towing service to the Hyundai dealer. I left the car at the dealer overnight and contacted the Service Advisor the next day. The Service Advisor stated that one of the fuel injectors was defective and will be replaced under the warranty. After researching online, defective fuel injectors for my car are a well known issue from the public and Hyundai service departments (2 related TSBs were issued in October 2022 and March 2023). Incredulously, per the Service Advisor, Hyundai will only replace the defective fuel injector one at a time. NHTSA should demand Hyundai to recall all affected vehicles listed in the TSBs to replace all fuel injectors at the same time (defective or not) to prevent another sudden acceleration power loss, which may cause a major traffic accident and great bodily harm.

NHTSA #: 11608595
mediumFUEL/PROPULSION SYSTEM
Filed: Aug 2024

Twice in 2 months the fuel injectors have went out on my vehicle. It causes the car to start shaking uncontrollably and lose power when hitting the gas almost causing a crash. First injector was injector 3 May 2024 and today 8/10/24 injector 4 went out.

NHTSA #: 11607751
mediumFUEL SYSTEM, GASOLINE,ENGINE
Filed: Aug 2024

The contact owns a 2022 Hyundai Tucson. The contact stated that while his daughter was driving approximately 65 MPH, the check engine warning light illuminated and the vehicle began to vibrate, lose motive power, and then stalled. The vehicle was towed to the local dealer who diagnosed that cylinder #4 fuel injector had failed. The fuel injector was replaced; however, the same failure occurred with fuel injector #3. The vehicle was not yet repaired. The manufacturer was not yet contacted. The failure mileage was 34,219.

NHTSA #: 11607504
mediumFUEL/PROPULSION SYSTEM
Filed: Aug 2024

Fuel injectors have failed three times now. Each time they have replaced a single injector and told me the issue is fixed. Once one is fixed, the other goes shortly after. The vehicle enters limp mode with a check engine light, making it extremely dangerous to try and drive the vehicle, especially on entering the highways. The problem has been confirmed by the dealership, and TSB 23-FL-002H-1 shows they are aware of the issue. I have not had it inspected by the manufacturer (other than technicians at the dealership) or any other entity. This issue has happened twice this year, once in March, and this July as well.

NHTSA #: 11607128
mediumFUEL/PROPULSION SYSTEM
Filed: Aug 2024

Fuel injector failure in fuel injector #2 Hyundai is aware of the issue and has a technical service bulletin. Hyundai only replaced the one fuel injector in November of 2023. July of 2024 failure in fuel injector #3 and they are now replacing all remaining fuel injectors. I have opened up a complaint with corporate Hyundai and I’m awaiting a response. This failure caused my engine to misfire and a loss in acceleration causing the car to be unsafe to drive.

NHTSA #: 11606651
mediumFUEL/PROPULSION SYSTEM
Filed: Aug 2024

Fuel injector failure in fuel injector #2 Hyundai is aware of the issue and has a technical service bulletin. Hyundai only replaced the one fuel injector in November of 2023. July of 2024 failure in fuel injector #3 and they are now replacing all remaining fuel injectors. I have opened up a complaint with corporate Hyundai and I’m awaiting a response. This failure caused my engine to misfire and a loss in acceleration causing the car to be unsafe to drive.

NHTSA #: 11606653
mediumFUEL/PROPULSION SYSTEM
Filed: Jul 2024

Vehicle started jerking and sputtering. Loss of rapid acceleration. Check engine light came on. Did this at idle and all speeds.

NHTSA #: 11603246
mediumFUEL/PROPULSION SYSTEM
Filed: Jul 2024

The first incident was on 5/27/24 when I was traveling about 45 mph. The check engine light came on and the car started to shimmy and shake when I pressed the gas. Error code came up on the screen for P0304, injector #4 was bad. Had the vehicle towed to the closest dealer for warranty repair and was told this is a known issue but no recall has been placed. Then on 7/16/24, same thing happened while traveling out of town. Hyundai app was down so couldn't get an error code. Again had the vehicle towed to a dealer and this code was P0302, #2 injector was bad. Obviously there is a serious issue that needs to be addressed. Need to know if this is a permanent fix or if the other 2 will go out soon. I attached a photo of this report and can also get a copy of the one from May as needed.

NHTSA #: 11602908
mediumFUEL/PROPULSION SYSTEM
Filed: Jul 2024

A faulty fuel injector caused my Tuscon to lose all acceleration while I was in the passing lane of a 4-lane highway going 75mpg. A check engine light came on and it just bricked itself. I had to glide through 3 lanes almost causing a wreck. We were on a family vacation with our [XXX] daughter in the back seat and we had to wait over 2 hours in the blazing heat for a tow. The dealership said there is a known problem with the fuel injectors in these SUVs. I can't believe there isn't yet a recall for these fuel injectors. I'm concerned someone is going to get hurt because of this very fixable problem. Thanks for the help. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA #: 11599879
mediumFUEL/PROPULSION SYSTEM
Filed: Nov 2023

•What component or system failed or malfunctioned, and is it available for inspection upon request? High Pressure Pump Assembly. Yes, it is available for inspection upon request. •How was your safety or the safety of others put at risk? Car lost ability to accelerate and stalled while driving on freeway with heavy traffic. •Has the problem been reproduced or confirmed by a dealer or independent service center? Yes •Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? No •Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear? There were no warning messages. The car didn’t seem to smoothly respond to pressing the accelerator, but the issue resolved until it didn’t.

NHTSA #: 11555220
mediumFUEL/PROPULSION SYSTEM
Filed: Nov 2023

In the last 4 months my vehicle has had 2 bad fuel injectors. In both instances my check engine light came in while I was driving down the road. The vehicle shuttered and could not accelerate. Luckily both times J was close to home and was able to turn around. This came with no warning. Both times, I had previously driven the car that day with no issues. When I went out for another trip, the vehicle then had an issue. I am concerned the fuel injectors for this vehicle/model may have a defect of some kind, as I have lost two in a very short amount of time. If this happened in a congested area or highway it could absolutely present a safety issue. The first incident occurred when the vehicle had about 59,000 miles on it.

NHTSA #: 11554376
mediumFUEL/PROPULSION SYSTEM
Filed: Oct 2023

Driving on hwy 24 about 6 weeks ago car started missing badly. Engine light came on had to pull off hwy almost got rear ended. Waited for roadside assistance over 2 hours was 110 degrees outside. Called Hyandai road side assistance they said another 2 hours. We called dealer they said to just try driving it to dealer. They had car 2 weeks finally figured out had bad fuel injector car had 22000 miles. We got car back still didn't run right. Three weeks later same thing happened they had for one week different fuel injector bad. This time broke down with grandkids in car. There is service bulletin for the problem. Very unhappy care very unsafe to drive.

NHTSA #: 11548930
mediumFUEL/PROPULSION SYSTEM
Filed: Jul 2023

Without any warning indicator my 2022 Hyundai Tucson (11850 miles on car) stalled on the road. I received an alert on my phone from Hyundai, after the car shut down that there was a system failure. Car was towed to Pugi Hyundai dealership (where I purchased in new in Jan. 2022) and after several days I was advised the following: Cause: P0303 Cylinder #3 misfire active. Hyundai technical service Bulletin 23-FL-002H-1 addressed concern. 20DA14R1 Replace 1 GDI fuel injector which includes ((1) injector assey-fuel, (3) combustion seal ring, (1) pipe-high pressure, (4 ) k-Bolt. The dealership and Hyundai Corp. state that until the vehicle breaks down they aren't able to replace the KNOWN defective parts. Therefore, I am left driving a vehicle that WITHOUT warning can stall on the road which is a MAJOR safety risk!!!! This is absolutely not acceptable. This should be a recall! The dealership stated they can replace the remailing 3 fuel injectors for $799.00 pre-tax. I asked what batch of fuel injectors are they using and the Service Manager stated the new and improved. The old batch was discarded!!!! How is this legal??????

NHTSA #: 11533223
mediumFUEL/PROPULSION SYSTEM
Filed: Mar 2023

twice when my car shifted from second to third gear i lost throttle response and the engine went to idle speed. when i shut the vehicle off and restarted it worked

NHTSA #: 11511342
mediumFUEL/PROPULSION SYSTEM
Filed: Jan 2023

The car completely stalled while in the middle of driving. I was on the interstate and was unable to go at appropriate speed, making it dangerous for other drivers. This is the second time that this has happened. The first time, the dealerships said that it was a faulty fuel injector, and replaced it. However, 2 months later, the same problem occurred again. Because I wasn't in an accident, the car was not inspected by anyone other than the dealer. I did not receive any warning lights or symptoms.

NHTSA #: 11504521
mediumFUEL/PROPULSION SYSTEM
Filed: Oct 2022

With approximately 6552 miles on the car, 7 months after I bought it new, the Vehicle sputtered and shut off. The GDI pump was replaced. It has not runnright since. It sputters, it does not respond appropriately when the accelerator is pressed, it went into limp mode and would not go more than 35 mph. It did not throw and engine code when this happened. This is a huge problem in itself. I could be out of oil and it potentially will not throw a code or warning. When the dealer had it for 45 days they drove it approximately 100 mile and could not duplicate. It is a serious danger to my life and I refuse to drive it. I had it towed and it now sits in my driveway will the lemon law case is processing

NHTSA #: 11491205

Other 2022 Hyundai Tucson Issues