2020 Ford Explorer Engine Problems

I was driving down upper pleasant ridge road caldwell id . Had cruise control on doing 50 and all of a sudden car just stopped in the middle of the road. No warning, no noise, no smoke , no check engine light nothing. I was in the middle of the road ,in the dark. Had to call the canyon county sheriff out to help me not get hit by a car waiting on the tow truck. Put jumper cables on battery my new battery bought in jan 2025 started smoking what ever happen fried my battery . Took it to dealership waiting on info

slipping gears between 1&2nd gear, harsh/delayed shifting, some power loss. Vehicle is around 120k miles

Ac compressor has gone out 3 times. This car year, make, is known to have this problem.

The weld which attaches the tail pipe to the muffler failed causing the pipe to strike the pavement while the vehicle was in motion which resulted in sparks and potential fire hazard.

The vehicle was purchased on 10/26/22 and the first occurrence of the issue and was reported to Autonation Ford Littleton and was dropped off by 11/02/22. The issue reported was that the engine to the vehicle would shut off and we were unable to turn it back on for a few minutes. This occurred while at a stop light in the middle of traffic. We dropped it off and they were unable to duplicate the issue. I then had the same issue reoccur and it was in the shop from 06/01/23 and the repair order was closed out on 07/31/23. They were unable to duplicate the issue again. We then had it occur again and we dropped the vehicle off on 06/28/25 and did not get it back until 08/19/25. Again, the issue was not able to be duplicated. The vehicle has shut off, and is unable to turn back on for minutes at a time, while we have been at a stop sign, a stop light, in parking lots, and even parked in our garage. The safety concern is sitting with hazards on in the middle of the road at a light surrounded by traffic. Every time it occurs, we call the dealership and set up an appointment. During the wait period, it usually happens 2-3 more times. We opt to not drive it when it begins happening this much. The vehicle has only been inspected by the dealership at this time and there were no warning lights. The engine would shut off and either go to just accessory power or no power at all. Between these repairs there was also a warning that stated: Gear Shift Malfunction. This occurred while I was on the interstate 3 different occasions and I would lose all power. I would have to keep pressing the gas pedal, hoping that it would begin accelerating. This was reported more than once as well and the entire transmission was eventually replaced.

This problem started about 2 months ago and it happened 3 different times so far. While driving, when pressing the gas, the vehicle will all of a sudden not go. You just drift as if the car is not getting gas. On 2 of the occasions, a shift error message appears on the dash but quickly disappears. This can be very dangerous while driving and cause an accident. I have not had the vehicle looked at yet because I feel it should apart of the new recall for the other Ford Explorers.

The contact owns a 2020 Ford Explorer. The contact stated that while driving at 35 MPH, the contact heard an abnormal sound coming from the engine. The vehicle was taken to a dealer, where it was diagnosed that the Right-Hand and Left-Hand Exhaust Flexible Pipes needed to be replaced. The vehicle was not repaired. The contact related the failure to Ford Customer Satisfaction Program Number: 21B35 (Right-Hand Catalytic Converter and Right-Hand and Left-Hand Exhaust Flexible Pipe(s) Inspection; however, the vehicle was not covered. The manufacturer was notified of the failure, but no assistance was provided. The failure mileage was 40,000.

Manufacture hasn’t made a remedy available for the recall and it’s past its anticipated availability date. Manufacturer Recall Number 24S52 NHTSA Recall Number 24V598

ADAS System malfunctions, 4WD malfunctions, Vehicle will randomly shut off during driving.

The contact owns a 2020 Ford Explorer. The contact stated that upon coming to a complete stop at a red traffic light, the vehicle inadvertently shut off in the middle of the roadway and failed to restart. The battery warning light was illuminated. No further information was available. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. After investigating the failure, the contact related the failure to NHTSA Action Number: EA23002(Engine). The manufacturer was notified of the failure and a case was filed. The contact was also referred to the NHTSA Hotline for assistance. The failure mileage was 112,000.

The contact owns a 2020 Ford Explorer. The contact stated that while driving at an undisclosed speed, the vehicle lost motive power after coming to a stop. The contact stated that the oil pressure message was displayed. The contact stated that the failure had occurred thirty days after an oil change. The vehicle was towed to the dealer, who determined that the engine had seized and needed to be replaced. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 130,000.

The contact owns a 2020 Ford Explorer. The contact stated while driving 40 MPH, there was an abnormally loud sound coming the rear end of the vehicle. No warning light was illuminated. The contact returned to the residence and inspected underneath the vehicle and became aware that the right exhaust had detached. The vehicle was taken to a dealer where it was diagnosed and determined that right exhaust needed to be replaced. The vehicle was not repaired. The contact related the failure to Customer Satisfaction Program: 21B35 (Right-Hand Catalytic Converter and Right-Hand and Left-Hand Exhaust Flexible Pipe(s) Inspection); however, the VIN was not included in the Customer Satisfaction Program. The manufacturer was notified of the failure but provided no assistance. The contact was referred to the NHTSA Hotline for assistance. The failure mileage was 40,416.

The contact owns a 2020 Ford Explorer. The contact stated that upon starting the vehicle, there was an abnormal sound coming from the engine. The contact stated that the failure recurred increasingly. The vehicle was taken to an independent mechanic, where it was diagnosed and determined that the left and right catalytic converters were fractured. The dealer was then notified of the failure and informed the contact that only the left catalytic converter replacement was covered under warranty. The vehicle was not repaired. The manufacturer was notified of the failure, but no assistance was provided. The contact was referred to the NHTSA Hotline to report the failure. The failure mileage was approximately 92,000.

The contact owns a 2020 Ford Explorer. The contact stated that while driving 30 MPH, the vehicle lost motive power and stalled. An abnormal sound was coming from the engine. No warning light was illuminated. The contact was able to pull over to the side of the road where the vehicle failed to restart. The vehicle was towed to an independent mechanic who diagnosed the vehicle and determined that the front passenger’s side axle had detached, and the engine had failed. The vehicle was not repaired. The contact was provided NHTSA Campaign Number: 20V788000 (Engine). The manufacturer was made aware of the failure and confirmed that the VIN was not under recall. The contact was advised to contact the NHTSA Hotline to report the failure. The failure mileage was approximately 90,000.

The car has 66,311 miles and both catalytic converters are cracked and leaking exhaust into the passenger compartment. The down pipe flex joint on the passenger side is leaking and the one on the driver’s side is deteriorating. Car is currently at the dealership being evaluated. This appears to be a known problem with the 3.0 Ford Explorer in the model years 2020-2022 but no recall has been issued. The problem has been identified by both the dealership and an independent transmission repair shop. There has been no warning lights just strong exhaust smell in passenger compartment when idling at stop signs or lights.

The contact owns a 2020 Ford Explorer. The contact stated that the vehicle was taken to an independent mechanic for a routine oil change. While driving at 35 MPH, the vehicle began to make an abnormal knocking and squealing sound. The vehicle began to jerk. The driver turned off the vehicle. There were no warning lights illuminated. The contact stated that the failure was like the failure listed in NHTSA Campaign Number: 23V597000 (Engine and Engine Cooling). The vehicle was towed to the residence. The mechanic determined that the engine needed to be replaced. The vehicle was towed to the local dealer, where it was diagnosed that the engine, turbo, and battery needed to be replaced. The vehicle was not repaired. The manufacturer was contacted and referred the contact to the NHTSA Hotline to report the failure. The failure mileage was approximately 94,000.

The contact owns a 2020 Ford Explorer. The contact stated that while idling at a stop light or while the vehicle was parked, the vehicle was shaking abnormally. The check engine warning light was illuminated. The failure was intermittent at first but became a constant failure. The vehicle was taken to the dealer who diagnosed that the variable camshaft timing (VCT) system had failed and needed to be replaced. The failure was linked to an unknown Customer Satisfaction Program; however, the vehicle was not included. The vehicle was not repaired. The manufacturer was made aware of the failure. The manufacturer referred the contact to the NHTSA Hotline to report the failure. The failure mileage was approximately 60,000.

The contact owns a 2020 Ford Explorer. The contact stated while driving 45 MPH, the vehicle lost motive power and stalled. The contact stated that the engine coolant overheat warning light was illuminated. The vehicle was restarted, and the contact pulled over. The contact then continued driving at 10 MPH. The vehicle was taken to the dealer and was diagnosed with coolant sensor failure. The contact was informed that the coolant sensor needed to be replaced. The vehicle was repaired; however, the failure persisted. The manufacturer was notified of the failure and the contact was referred to the NHTSA Hotline for assistance. The failure mileage was 93,000.

At only 5 years old and at 113k miles in January 2025 I was told by my local dealership that the right side catalytic converter was cracked and needed replacement to pass inspection. In March 2023 the left side catalytic converter was replaced under a service bulletin 21E11. Prior to that both sides intermediate exhaust pipes and flex connectors were replaced in November 2021. I have searched online and read of many other Ford Explorer ST owners complaining of failed catalytic converters. Ford is doing nothing to address this if the vehicle is outside of the required 80k mile emissions warranty. It seems to me there’s a known problem and this ride side catalytic converter should also be recalled. No catalytic converter should be consistently failing this early in a cars lifespan. Catalytic converters are known to last over 10 years and 300k+ miles. I’ve also seen where the same Ford Explorer but under the Police Interceptor name has had the right side catalytic converter recalled.

The contact owns a 2020 Ford Explorer. The contact stated that while driving at an undisclosed speed, the vehicle inadvertently lost motive power. The contact was able to pull to the shoulder of the roadway, where the vehicle failed to restart. The low oil pressure and the check engine warning lights were illuminated. The vehicle was taken to an independent mechanic, who diagnosed that the engine had failed. Additionally, the mechanic informed the contact that there was a hole in the engine block. The vehicle was not repaired. No further information was available. The manufacturer was notified of the failure and a case was opened. The contact was referred to the NHTSA hotline for assistance. The failure mileage was 93,000.

While driving on an interstate highway, my car slipped from drive to neutral on its own. Within a few seconds the transmission returned to drive. When the car reached its destination, it went into park, but wouldn't shift out of park for 20 minutes. It finally shifted into reverse, and drive as needed until reaching my home. While trying to shut off the car at my home, it showed that it was in park, put the car was rolling. Finally the car stopped rolling and appeared to be in park. The car hasn't been driven since that day. I had the car towed to the local Ford dealer who sold me the car. They determined that the parking pawl malfunctioned and part of it destroyed the transmission. When I researched recalls on this vehicle, I noticed NHTSA Recall #23v-069 appears to be the same problem that I experienced. The Ford dealership said that this recall didn't include my car's VIN #, so that is why I never received any notifications of this recall. I believe that my car should have been included in the recall and I wouldn't be facing an $8,000 + bill for a new transmission. Ford will not pay for the repair because the car has 66,000 miles, which is over the 60,000 limit. The service technician at the dealership said that I did nothing to cause the transmission to be destroyed. This obviously was a very dangerous situation, and this is why there is a recall on 2020 Ford Explorers. I believe that more cars need to be included in this recall.

Car went to dealer for engine noises and was told the motor needed replacement. Was never told what was actually wrong with the car in my paperwork. Then brought to another mechanic and was told the car needed a motor due to a bearing in the lower end had failed. Then noise went away was driving it to another dealer when the motor completely locked up.

I own a 2020 Ford explorer, the catalytic converter failed at approx 100k miles. There is an open recall but my vin is not included and it SHOULD be! The vehicle has been inspected by a dealership and confirmed the catalytic converter is bad. The check engine light is on for the repair. Program #24M01 REPLACE CATALYTIC CONVERTERS IF FAILED AND INSPECT WIRE HARNESS

The contact owns a 2020 Ford Explorer. The contact stated while driving at approximately 40 MPH, there was an abnormal exhaust odor inside the cabin of the vehicle. The contact stated no warning light was illuminated. The contact stated that the odor was present while driving. The contact had taken the vehicle to a local dealer, where it was diagnosed and determined that the left exhaust flex pipes needed to be replaced. The vehicle was repaired. The contact was advised by the dealer that the manufacturer had issued a Customer Satisfaction Program: 21E11 – Left side Exhaust Flexible Pipe(s) and Left side Catalytic Converter inspection and replacement (Engine and Engine Cooling), however, the vehicle was no longer covered under warranty. The manufacturer was informed of the failure. The failure mileage was approximately 39,000.

The contact owns a 2020 Ford Explorer. The contact stated that while operating the vehicle, exhaust fumes were present inside the cabin of the vehicle and an excessively loud exhaust sound was coming from the exhaust system. The vehicle was taken to the local mechanic to be diagnosed. The contact was informed that the weld on the catalytic converter was cracked. The contact was informed that the catalytic converter needed to be repaired or replaced. The vehicle was not yet repaired. The manufacturer and local dealer were notified of the failure, but no assistance was offered. The failure mileage was 38,000.

The factory welds at passenger outlet on the exhaust broke.

The contact owns a 2020 Ford Explorer. The contact stated while driving 40 MPH, there were exhaust fumes inside the vehicle. There were no warning lights illuminated. The vehicle was taken to the dealer and a diagnostic was performed. The dealer stated there were 2 cracks in the exhaust system, causing the exhaust to enter the cabin of the vehicle. The dealer also stated that both flex pipes needed to be replaced. The vehicle was repaired. The manufacturer was made aware of the failure. The approximate failure mileage was 27,000.

The contact owns a 2020 Ford Explorer. The contact stated that while operating the vehicle, the odor of exhaust fumes was present inside the cabin of the vehicle. The vehicle was taken to the local dealer who diagnosed that the exhaust flex pipe had cracked and needed to be replaced. The vehicle was not yet repaired. Also, while driving at various speeds the vehicle inadvertently shut off. The cause of the failure was not yet determined. The manufacturer was notified of the failure, but no assistance was offered. The failure mileage was 24,000.

The contact owns a 2020 Ford Explorer. The contact stated while driving approximately 40 MPH, the vehicle stalled without warning. While attempting to restart the vehicle, the vehicle failed to start. The contact had the vehicle towed from the middle of the road to an independent mechanic. The mechanic found that the oil pan was drenched in excess oil indicating a possible oil leak. The mechanic diagnosed the vehicle and determined that the engine and turbo chargers needed to be replaced. The vehicle had not been repaired. The manufacturer was made aware of the failure where it was confirmed that the VIN was not included in any recall. The manufacturer was referred to the NHTSA Hotline to file a complaint. The failure mileage was 68,000.

There is an exhaust leak under the car that propagates into the ventilation system and also when a door is open while idling. This is a known issue for some models with the 3.0L engine under emission recall (21E11), but does not include my VIN even though the powertrain is identical. Dealer replaced some flex tubing to try and correct, but that did not work. It's a safety issue because the smell is strong and there's no way to tell how much carbon monoxide is present to the passengers.

The contact owns a 2020 Ford Explorer. The contact stated while driving 60 MPH, the vehicle experienced a hard downshift and failed to accelerate as needed. The contact stated that several unknown warning lights were illuminated. The vehicle was towed to the dealer where it was diagnosed with catastrophic engine failure. The contact stated that the vehicle remained with the dealer unrepaired due to the cost of the repair. The manufacturer was notified of the failure. The failure mileage was unknown.

The contact owns a 2020 Ford Explorer. The contact stated while driving 35 MPH, an unknown warning light illuminated. The vehicle was taken to a local Pep Boys, where it was diagnosed and determined that the EVAP system was leaking. The vehicle was not repaired. An unknown dealer was notified of the failure. The vehicle was not repaired. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The failure mileage was approximately 82,253.

The contact owns a 2020 Ford Explorer. The contact stated while driving 65-70 MPH, the engine was running abnormally loud. There was no warning light illuminated. The vehicle was taken to the dealer, where it was diagnosed that a bolt had loosened, leading to corrosion and a hole in the exhaust pipe. The dealer informed the contact that the failure was due to the elements, and that the exhaust system needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure and referred the contact to the NHTSA hotline for assistance. The failure mileage was approximately 55,000.

I had the driver side catalytic converter replaced under recall , I notice that the passenger side catalytic converter has a crack at welding point i notice this do to black exhaust leak crack shows black powder from exhaust marks on crack

Faulty exhaust downpipe. Vehicle made loud rattling by catalytic converter, upon investigation the downpipe exhaust hanger rod had broke off due to vibrations in the flex pipe. Ford has an issue with the flex pipe in which it is to weak and will shake the downpipe during idle or acceleration. Ford had issued a factory fix for the downpipe; however, it doesn't fully fix the flex pipe vibration issue. My flex pipe shake so violently that it broke the metal exhaust hanger rod by the catalytic converter. Without the hanger support further shake could result in cracking along the exhaust/catalytic converter. This could result to exhaust fumes being ventilated into the passage side of the car. This could result in carbon monoxide poisoning. As a pilot, they always teach us to check the exhaust for cracks and teach awareness due to the exhaust being near the cabin. Fords fix is to place a hose clamp which doesn't work. Multiple explorer forums have reported this issue. Fords solution to it is to replace it with the same part. Not sure how that will fix the issue if your replacing a defective designed part with another defective design part. I have attached photos of the snapped hanger and hanger location.

This is my third complaint regarding the same issue, driving on the freeway today the gas pedal was not responsive leading to a drop of speed almost getting hit from behind, don't know what to do, I'm getting nervous to use my car because the problem comes with no notice (see complaint [XXX], [XXX] and [XXX] ) hopefully I will not get in a serious accident before something is done. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

The component that has failed is on the exhaust listed as the flexible exhaust pipe assemble part N1MZ5G203A. The part has no visual damage but consistently rattles while idle. The vehicle has been well taken care of but the part appears to be defective. This appears to be the same issue as NHTSA Technical Bulletin 20-2282. There are no safety concerns at this point. The vehicle has been inspected by Capital Ford in Charlotte North Carolina. There has been a Ford customer experience associate assigned to the case who has reviewed the dealerships diagnostic of the issue. Ford has offered to pay for the part but not the labor required to install the part. There were no warning signs/lamps/indicators notifying of the underlying issue.

There seems to be a recurring issue with Explorer ST vehicles burning excessive oil upon start-up. In my situation, I have seem my oil levels drop after 5,000 miles. In some reported cases the constant consumption of oil has caused catastrophic engine failure while driving. A similar issue has also been reported on Ford F-150 trucks with the 2.7l turbo. There appears to be a fix for this that requires a oil feed line from the block to the turbo unit to be replaced (newly designed oil feed line) but Ford has not issued any recalls or repair notices for the 2020 Explorer ST's that experience a similar problem.

Previously filed reports 11521566 and 11494044, stating problem with no response from the accelerator pedal, it happened several times again, at different speeds and different driving modes, should I wait to be involved in an accident to sue the company directly or what other recourse do I have? Have taken the car different times and mentioned the problem but they say "we found nothing wrong" the car is out of warranty now and have seen reports of transmission problems that should have caused a recall.

On multiple occassions while driving, the accelerator/gas pedal looses functionality. For example, while coasting into a turn and needing to accelerate, the engine is completely unresponsive. The pedal can be against the floor and the vehicle does not respond. We have brought the issue to two Ford dealer's attention during routine maintenance and have been told that there are no stored codes in the system and that bad gas is the culprit as they were unable to replciate the issue during their brief test drives. Each time this has occured it has been with different (top tier) gas. One one occasion, I found that fully releasing the accelerator for several seconds then pressing it down it can engage. On a second occasion, I shifted to neutral and then back to drive for it to engage. On a third occasion, I shifted the drive mode to engage the accelerator. This issues seems to be a major safety issue that should have a better response than "bad gas." Especially when crossing an intersection with children in the car.

engine does not respond when trying to pass slower traffic, press the gas pedal several times with no response, car started to slow down with fast traffic behind/sides on the freeway, took more than 20 seconds to respond to gas pedal input almost causing an accident

Sudden unintended acceleration when parking; vehicle stopped with brake depressed. Vehicle suddenly accelerated and steering wheel jerked back and forth with no driver input resulting in an collision with an unoccupied parked car. No injuries. Insurance adjuster stated that Dealer found no evidence of equipment malfunction. A police report was filed (military police aboard a military base), report is pending as requires FOIA. No warning lamps or messages or other symptoms prior to failure.

Vehicle is pre owned and had been driving fine since I’ve owned it from 8/2021 the vehicle had 9000 miles on it when I purchased it. While driving, the vehicle randomly made some noises from the engine compartment but no warning lights I stopped at a red light and when I took off it started to sound like a screatching from the engine then the low oil pressure light came on I immediately pulled over and shut the vehicle off. The next day I had the vehicle towed to a Ford dealership I got a call from them that there is a lot of metal shavings in the engine oil and filter and that this had been going on for a long time and they aren’t sure when it started. The vehicle currently has 27000 miles on it and has had 3 oil changes while I owned it at both Belle Tire and a Ford dealership. The dealership currently still has my vehicle with no information nor update going on 3 weeks.

The contact owns a 2020 Ford Explorer. The contact stated that while driving at an undisclosed speed, there was an abnormally loud sound coming from underneath the vehicle. Additionally, an abnormal exhaust odor was detected while the vehicle was idling. The vehicle was taken to an independent mechanic who diagnosed that the failure was related to Customer Satisfaction Program: 21B35 (Right-Hand Catalytic Converter and Right-Hand and Left-Hand Exhaust Flexible Pipes) however, the VIN was not included. The vehicle was not repaired. The manufacturer was made aware of the failure and advised the contact to file a complaint with the NHTSA Hotline. The failure mileage was approximately 47,500.

The contact owns a 2020 Ford Explorer. The contact stated while at a complete stop, she would hear abnormal rattling sounds coming from underneath the vehicle. There was no warning light illuminated. The contact stated that the failure had been reoccurring increasingly. Additionally, the contact stated while driving at 40 MPH and coming to a complete stop, she noticed that the rattling sounds had stopped; however, the exhaust pipe was emitting abnormal sounds. The vehicle was taken to the dealer where it was diagnosed that the exhaust pipe was fractured and needed to be replaced. The vehicle was repaired. The manufacturer was notified of the failure. A case was opened, however, no assistance was provided. The failure mileage was approximately 5,500.

Transmission is skipping when put into different gears

The contact owns a 2020 Ford Explorer. The contact stated that while driving approximately 40 mph, the vehicle failed to move and was seized. There were no warning lights illuminated. The vehicle was taken to the local dealer where it was diagnosed the transfer case, gear, transmission, and engine needed to be replaced. The vehicle was not repaired. The manufacturer was contacted and referred the contact to the NHTSA Hotline. The approximate failure mileage was 68,000.

The contact owned a 2020 Ford Explorer. The contact stated while driving 15 mph, the vehicle began to decelerate its speed on its own. The contact stated no warning light was illuminated. The contact was able to park on the side of the road and saw fire located on the front passenger side wheel. The contact, his wife, and grandson were able to safely exit the vehicle before the vehicle was engulfed by the fire. The contact stated no one was injured nor sought medical attention. The fire department extinguished the fire and filed a fire report. A police report was filed. The insurance company deemed the vehicle total loss. The contact towed the vehicle to towing lot. The contact drive to the local dealer and made them aware of the failure. The manufacturer had not been informed of the failure. The failure mileage was approximately 30,000.

Vehicle stalled on interstate on my way home from picking it up. Had been at dealer for nearly a month for heater repair. Cost me $250 to get it towed back to dealer. Very dangerous situation. I was lucky to be able to get it oof the travel lanes before someone rear ended me at high speed. Very frightening.

This vehicle has a recall 21E11, for an inlet exhaust leak on the driver side, but the service technician when doing the recall says I have the exact same thing on the passenger side - a weld has corroded and there is an exhaust leak (photo available). The passenger side is not covered by the 21E11 recall, but is the same identical weld/corrosion/exhaust leak issue. They quoted $3,500 to repair. I have escalated via Ford - case number CAS36437910, but until this side has an official recall, they won't repair.

Twice now my car has felt like it has stalled. Once I was at a stop light, the light was red so I stopped. Then when the light turned green I accelerated, the car moved slightly and then stalled. Pedal to the floor and nothing happened. Nothing in the car indicated why this happened. The car was on and ready to go but the petal or engine didn't work. Not sure what happened. The second time it happened I was trying to make a turn from a stop. I accelerated, the car moved a bit then stopped. I was pulling onto a 55 mph road and I was just sitting there. Car was fine, running and seemed to be in working condition but it stalled on me. Pedal to the floor, no response from the car. I have an appointment on Tuesday April 12th to take the car in to speak with the service department. I have spoken to other 6th generation ford explorer owners that have stated the same thing has happened and the service department had no answer for them. I am hoping if enough of us submit an issue it will get investigated preventing a fetal crash.

Has burning smell of wires when heat is on, only has heat on drivers side, blows cold air on passenger side, had Avis Ford Dealership look at it, said it was the heater core and they don't know when it will be in stock.

A police officer dropped this SUV off complaining of an exhaust smell coming through the vents in the vehicle. upon opening the hood ,a strong odor off exhaust from the right side of the motor could be smelled .No visible leaks or sounds were noticed. The vehicle remained out of service until our local Ford dealer could service this vehicle.

When using the defrost or air conditioner or just having the fan on, exhaust fumes enter the cars cabin. Its very troublesome that when I took it to a Ford dealer and they checked it out and said the catalytic converter was cracked but told us Ford had no fix for it. Its very dangerous especially in the morning time when you need to use the defrost you have roll all the windows down and freeze you butt off.

The overheating temp light keeps coming on for no reason. Vehicle has been to Rob Smith Ford seven times and still has not been fixed.

The contact owns a 2020 Ford Explorer. The contact stated that upon rapid acceleration at various speeds, exhaust fumes from the tailpipes would enter the cabin of the vehicle. The contact also stated that after heavy rains, water-filled the spare tire compartment located in the rear of the vehicle. One day while his wife was driving and coming to a complete stop, the water spilled out of the compartment and flooded the cabin floor of the vehicle. Once the contact discovered where the water was located, he vacuumed up nearly four gallons of water out of the spare tire compartment. As a result of the internal water intrusion, there were several electrical failures. The forward collision warning light would illuminate on the instrument panel without any vehicles in near proximity. The contact also stated that his wife received multiple alerts on her phone through the Ford app that an intruder had attempted to open the tailgate however, each alert was a false alarm. The contact had taken the vehicle to a dealer where the service manager agreed to have the vehicle thoroughly inspected. The vehicle remained in the possession of the dealer. The manufacturer was not notified of the failure. The vehicle was not repaired. The failure mileage was approximately 1,000.

THERE IS A PROBLEM WITH THE TRANSMISSION. VEHICLE WAS STUCK IN FIRST GEAR. TURNED VEHICLE OFF AND THEN BACK ON 3 TIMES WITH NO RESOLUTION. ON ANOTHER ATTEMPT THE VEHICLE SEEMED TO BE STUCK IN THIRD GEAR.

ENGINE MALFUNCTION INDICATOR LAMP CAME ON 10/15/20 WHILE DRIVING.. IT WAS TAKEN TO THE DEALER AND I WAS TOLD THAT IT WAS A THERMOSTAT PROBLEM WHICH COULD WAIT UNTIL THERE WAS A LONER CAR AVAILABLE. ON 10/20/20 WHILE DRIVING 70 MILES /HR, THE ENGINE COOLANT OVER TEMPERATURE CAME ON AND IT WENT INTO A POWERED DOWN REPORTED FAIL SAFE MODE RUNNING ON 5 CYLINDERS . THE VEHICLE HAD TO BE TRANSPORTED BACK TO THE DEALER AND NOW I AM BEING TOLD IT IS A WIRE HARNESS WHICH HAS TO BE REPLACED AND THERE WAS NO ENGINE OVERHEAT OR DAMAGE TO THE ENGINE. WAITING FOR IT TO BE REPLACED.

ON SUNDAY, JUNE 14TH, 2020 AT 12:10 PM, I WAS HEADED EAST BOUND ON A TWO LANE STATE ROAD WITH DOUBLE YELLOW LINES. MY VEHICLE (NEW FORD EXPLORER ST, 2407 MILES ON ODOMETER) WAS ON INTELLIGENT CRUISE CONTROL SET FOR 37 MPH AND IN 'NORMAL DRIVE' MODE. WITHOUT ANY WARNING, THE ENGINE BEGAN TO SHAKE VIOLENTLY AND THE CAR BEGAN TO SLOW DOWN. THE ENGINE APPEARED TO BE RUNNING BUT WOULD NOT ACCELERATE. THE VEHICLE CAME TO A COMPLETE STOP ABOUT 300 FEET FROM WHERE THE PROBLEM STARTED. THE ENGINE WAS STALLED AND WOULD NOT START. NO WARNING LIGHTS OR MESSAGES. CALLED AAA AND THEY CALLED LOCAL POLICE. AN OFFICER DIRECTED TRAFFIC AS I WAS BLOCKING THE RIGHT HAND LANE. THERE WAS NO SHOULDER TO PULL OFF ON. ROAD WAS IN RESIDENTIAL AREA WITH CURBS. A FLAT BED TOW TRUCK ARRIVED AT 12:35 PM AND TOWED THE VEHICLE TO MY LOCAL FORD DEALER. FAULT CODE SHOWED A DEFECTIVE CAMSHAFT POSITION SENSOR. THERE ALSO IS EVIDENCE THAT THE TIMING BELT HAS SLIPPED. SCORING CAN BE SEEN ON TOP OF #6 PISTON THROUGH BORESCOPE. THE #6 SPARK PLUG SHOWS IMPACT DAMAGE FROM PISTON. BATTERY IS DRAINING AND CAR IS GOING INTO SLEEP MODE. SERVICE DEPARTMENT MANAGER STATED THE ENGINE WILL LIKELY REQUIRE REPLACEMENT. THE DEALERSHIP CONTACTED FORD ENGINEERING AND ESTABLISHED A CASE NUMBER. DEALERSHIP IS WORKING WITH FORD ENGINEERING TO DETERMINE THE ROOT CAUSE OF FAILURE. A CATASTROPHIC ENGINE FAILURE OF THIS TYPE IS EXTREMELY DANGEROUS AND LIFE THREATENING. THREE DAYS EARLIER, A 140 MILE ROUND TRIP WAS MADE TO BOSTON WITHOUT INCIDENT. IF THE FAILURE HAD OCCURRED ON I-93 TRAVELING AT 70 MPH, THE END RESULT COULD HAVE BEEN DISASTROUS.

I WAS DRIVING TO WORK AND SUDDENLY HEARD A STRANGE SOFT REPETITIVE NOISE. THERE WERE NO INDICATOR LIGHTS/WARNINGS ON THE DASH. I WAS GOING APPROXIMATELY 40 MPH AND THANKFULLY DECIDED TO PULL OVER INTO THE SERVICE LANE. THE VEHICLE STRUGGLED TO PULL OVER AND THEN STOPPED MOVING. AN ENGINE MALFUNCTION INDICATOR LIGHT THEN CAME ON. THE VEHICLE WAS TOWED BY THE DEALERSHIP. I WAS TOLD LATER THAT DAY THAT THE ENGINE WAS END OF LIFE, IN OTHER WORDS, DEAD. MY 2020 EXPLORER HAD 7,038 MILES. I FINALLY GOT MY SUV BACK 1 MONTH LATER. *TR

PURCHASED A 2020 EXPLORER ON FEB 11, NOTICED SMOKE FROM THE HOOD RIGHT WHEN I ARRIVED HOME FROM THE DEALER, CONTACTED THEM AND THEY SAID IT MIGHT BE NORMAL FOR A NEW VEHICLE TO HAVE SOME SMOKE IN THE BEGINNING, LATER I NOTICED THAT THE INTERIOR HEAT IS ONLY BLOWING COLD AIR SO I WAS ABOUT TO TAKE IT TO THE NEAREST DEALER TO CHECK IT OUT, I REMOTE STARTED THE CAR THROUGH THE OFFICIAL FORDPASS APP AND THEN 10 MINUTES LATER I ENTERED THE CAR AND THE ENGINE LIGHT AND THE COOLANT LIGHT WAS ON BEFORE I EVEN STARTED DRIVING (CAR HAS 78 MILES ON IT) , ( I ALSO GOT 2 NOTIFICATIONS FROM THE APP THAT THE ENGINE IS OVERHEATING) SO I CALLED FORD TO TOW IT, NOW ITS SITTING BY FORD SERVICE FOR 2 DAYS AND THEY ARE SAYING THAT IT'S A COOLANT LEAK BUT THEY DON'T KNOW WHERE IT LEAKS TO AND THEY ARE WAITING TO HEAR BACK FROM FORD ENGINEERS ON HOW TO PROCEED, IT SEEMS LIKE FORD MAY HAVE SERIOUS ISSUES WITH THE ENGINE COOLANT SYSTEM AND THIS IS POTENTIALLY PUTTING ANY EXPLORER DRIVER AT RISK OF THE VEHICLE STALLING WHILE DRIVING, INCREASING THE RISK OF INJURY

VEHICLE STALLED WHEN PULLING OUT FROM A STOP LIGHT ONTO A HIGHWAY (65MPH). IT TOOK SEVERAL ATTEMPTS TO RESTART. THE VEHICLE ONCE PUT IN DRIVE JERKED FORWARD/BACKWARD WHEN I HIT THE GAS. THE RPMS WENT UP BUT THE CAR WAS NOT DRIVING WELL. IT STALLED AGAIN. I HAD TO REPEAT THIS PROCESS 4 MORE TIMES. IT FINALLY BEGAN TO DRIVE AND THEN THE ENGINE LIGHT CAME ON. THE FORD PASS APP GAVE ME AN ERROR CODE. MALFUNCTION INDICATOR LAMP. THE VEHICLE HAS 109 MILES. THE CAR IS WITH THE DEALER LESS THAN 2 DAYS AFTER PURCHASE.

MY BRAND NEW 2020 FORD EXPLORER PLATINUM TOP OF LINE MODEL (VIN [XXX]) BROKE DOWN ON CHRISTMAS EVE 2019 AFTER A COMPLETE ENGINE SEIZURE WITH LESS THAN 2000 MILES AND LEFT US STRANDED WITH MY FAMILY FOR HOURS IN THE MIDDLE OF THE ROAD. THE VEHICLE LOST ALL POWER AND CONTROL AND HAD THIS HAPPENED ON AN INTERSTATE HIGHWAY DOING 80 MILES PER HOUR THE RESULT COULD HAVE BEEN CATASTROPHIC AND POTENTIALLY FATAL. IT HAS BEEN AT THE DEALERSHIP SINCE AND I AM BEING TOLD IT NEEDS A NEW ENGINE BUT FORD CANNOT PROVIDE A DATE WHEN THE ENGINE WILL BE AVAILABLE. REMEMBER....THIS VEHICLE WAS ONLY A MONTH OLD! A 2020 VEHICLE BROKE DOWN IN 2019!!! THE DEALERSHIP IS BEING FANTASTIC AND TRYING TO SWAP THE VEHICLE OUT FOR ME BUT FORD HAS DENIED THEIR REQUEST. I FINALLY SPOKE WITH A FORD CUSTOMER SERVICE REP ([XXX]) AND SHE TOLD ME THAT THE ENGINES FOR THIS MODEL (YES ENGINES PLURAL!) ARE BEING SHIPPED AT THE END OF THE MONTH. I ASKED HER DIRECTLY IF I WAS THE ONLY ONE EXPERIENCING THIS ISSUE AND SHE FLAT OUT SAID "NO, YOU'RE NOT". I REGRET HAVING PURCHASED A NEW MODEL YEAR VEHICLE OF THIS EXPLORER AND NOW FULLY THINK THIS IS A DANGEROUS VEHICLE. I HOPE FORD SEES THIS. I THINK THEY HAVE A SERIOUS ISSUE AND SOON IT WILL COME OUT THAT THERE ARE SERIOUS PROBLEMS WITH THE 2020 EXPLORER. JUST WAIT. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR