2005 Volkswagen Passat Fuel System Problems

Your car's fuel tank has developed a large crack, causing intense gasoline odors inside the cabin that made you ill after a short drive. A VW dealer confirmed this is the same fuel tank failure that prompted a previous recall, but VW refused to cover repairs since your car was fixed in 2015 with a replacement part and is outside the warranty period. The fuel fumes are now at toxic levels, making the car unsafe to drive or park in an enclosed garage. The fix will require replacing the fuel tank with a new one.

You've noticed a strong diesel fuel smell coming from the rear of your vehicle, especially around the fuel tank area, both inside and outside. After driving, you occasionally see small puddles of diesel fuel leaking from below the fuel tank and dripping from the lower frame near the fuel pump area. A diagnostic scan found a fault code related to the fuel pump control module with no communication, and you're concerned this may be related to a diesel fuel pump recall that affected 2004 models but your 2005 model wasn't officially included. The repair will likely involve inspecting and possibly replacing the fuel pump assembly.

Your Passat is leaking fuel from underneath the fuel tank, and you notice a strong fuel smell both when driving and when the car is parked. With only 72,000 miles on the vehicle, this is concerning and poses a potential safety risk. The fuel leak will need to be inspected to identify the source—whether it's a damaged fuel line, a faulty fuel tank seal, or a corroded connection—and the affected component will need to be repaired or replaced.

After completely filling your fuel tank, you noticed a strong gasoline smell and puddles under your car near the driver's side rear wheel. The leak only appeared while driving, not while parked. A mechanic diagnosed the problem as fuel leaking from a seam in the fuel tank itself. The fuel tank will likely need to be replaced or professionally sealed to stop the leak.

You notice a fuel smell inside your car when starting it or driving at various speeds. Your check engine light and anti-slip regulator warning light have also come on. The dealership told you your vehicle wasn't included in a fuel system recall campaign, so the issue wasn't diagnosed or fixed.

You notice a strong gas smell coming from the air vents inside your car and also around the outside of the driver's side. The smell persists even after driving the car again the next day. This could indicate a fuel leak or issue with the fuel system that needs prompt inspection.

I WAS DRIVING ACROSS CONNECTICUT ON FRIDAY JUNE 27 2014 ON I-84 (DANBURY TO MASS PIKE), TRAVELING FROM PHILADELPHIA TO BOSTON. AFTER PASSING THROUGH HARTFORD THE ROAD EXPANDS FROM 2 -3 LANES TO 8, I WAS IN LANE 4. THE ROAD WAS GOING TO SPLIT GOING 84 EAST AND 383 SE. 84 WAS STILL 8 LANES WHEN MY CAR COMPLETELY DIED - NO GAS WAS GETTING TO THE ENGINE. I HAD SEMI TRACTOR TRAILER VERY CLOSE BEHIND ME, THE TIME WAS 5:30 - RUSH HOUR, EVERYONE WAS SPEEDING, AND I WAS SHUT DOWN IN LANE 4. AT THIS POINT, THANKFULLY AND MIRACULOUSLY, THE 2 HIGHWAYS SPLIT AND IT WAS ALL I COULD DO BUT FALL INTO THE NEWLY CREATED BREAKDOWN LANE; OTHERWISE I DON'T SEE HOW I COULD HAVE WALKED AWAY FROM THE ROAD. THERE WAS NO, NONE, NO WARNING THAT THE CAR WAS GOING TO DIE, NO LIGHTS, NO SHAKING, NO ALARM. I CALLED THE STATE POLICE TO GET ME OFF THE HIGHWAY. AS IT WAS FRIDAY EVENING, AAA COULD ONLY TOW ME TO A PEP BOYS AND AS IT WAS 7 PM BY THIS TIME, I HAD TO SPEND THE NIGHT IN A RESIDENCE 6 IN MANCHESTER CN. PEP BOYS LOOKED AT THE CAR THE NEXT DAY AND DETERMINED THAT NO FUEL WAS GETTING TO THE ENGINE; I WOULD NEED A NEW FUEL PUMP. ALSO, FOR NO OTHER REASON THAT IT WAS INTERESTING, APPARENTLY A 2004 ALL-WHEEL DRIVE PUMP HAD BEEN PUT ON MY (NEW) 2005 FRONT-WHEEL DRIVE CAR. I AM TOLD THIS IS NOT UNUSUAL. THEY EVENTUALLY FOUND A PUMP AND INSTALLED IT, I LEFT FOR MAINE AROUND 1 PM THAT DAY. I HAD MY CAR IN MY LOCAL SHOP BEFORE LEAVING ON THIS TRIP, AS IS ALWAYS DONE, AND WAS DEEMED SAFE TO DRIVE. I HAVE SINCE CALL VW AND THEY SAY THAT THEY HAVE NO REAL EXPLANATION FOR THE PUMP DYING OTHER THAN THIS HAPPENS. I APPRECIATE THAT EQUIPMENT NEEDS TO BE REPLACED AND CAR PARTS MAINTAINED. IT IS OUTRAGEOUS THAT NOT TO HAVE PROVISION TO GIVE WARNING TO YOUR CAR ABOUT TO GO INTO COMPLETE FAILURE IS ACCEPTABLE BY ANYONE. HOW MANY PEOPLE HAVE TO BE PUT IN DANGER BEFORE THIS CHANGES? *TR

THAT THE CONNECTION AT THE FUEL TANK IS DAMAGED CAUSES THE FUEL LEAK. THIS IS RELATED TO THE OLD RECALL: NHTSA CAMPAIGN ID NUMBER :08V156000 *TR

MY 2005 PASSAT IS LEAKING GAS, LOCATION IS CLOSE TO THE REAR PASSENGER SIDE. I CALLED LOCAL VW DEALER (WHERE I PURCHASED CAR FROM ) ALONG WITH VW 800 NUMBER- BOTH TOLD ME THERE WAS NO RECALL. I TOOK THE VEHICLE TO MY LOCAL REPAIR PLACE WOODYS IN ANKENY, IOWA. THE MECHANIC CALLED ME BACK TO TELL ME THAT HE DID BELIEVE THERE WAS A RECALL 26E5-R5. I CALLED BACK VW AND HE TOLD ME THAT INDEED THERE WAS A PRIOR RECALL HOWEVER THE MECHANICS FIXED THE CAR PRIOR AND WOULD NOT FIX IT AGAIN. HE TOLD ME THAT I NEED TO HAVE THE CAR TOWED TO THE LOCAL VW MECHANIC, PAY FOR THE TOW, PAY FOR THE DIAGNOSTIC SCREENING TO DETERMINE IF THERE IS A TRUE GAS LEAK SIMILAR TO THE ONE THAT WAS RECALLED/FIXED, THEN VW WOULD POSSIBLY CONSIDER COVERING THE CHARGES. I'M LEFT PAYING FOR 2 TOWS NOW (ONE TO THE PLACE ITS AT SINCE THEY TOLD ME IN THE FIRST PLACE IT WASN'T COVERED) AND THEN A TOW TO VW, PLUS THE DIAGNOSTIC APPOINTMENT, AND POSSIBLY THE ENTIRE COST TO FIX IT, IF VW DECIDES THEY DON'T WANT TO COVER THE COST AGAIN. THERE WAS A RECALL, THE RECALL OBVIOUSLY WAS SUPPOSED TO BE FIXED AND THEY DID A POOR JOB, MY CAR IS LEAKING FUEL OUT OF IT (RAW FUEL) AND SMELLS HORRIBLE, AND THEY WANT ME TO 'CHECK' TO SEE IF THERE IS AN ISSUE AND POSSIBLY PAY TO FIX IT. THIS DOESN'T SEEM RIGHT. *TR

TL* THE CONTACT OWNS A 2005 VOLKSWAGEN PASSAT. THE VEHICLE WAS INCLUDED IN THE RECALL UNDER NHTSA CAMPAIGN ID NUMBER: 08V156000 (FUEL SYSTEM, GASOLINE:DELIVERY). AFTER THE RECALL REPAIR WAS PERFORMED THE CONTACT NOTICED A SMELL OF PLASTIC BURNING AND A FUEL LEAK. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND STATED THE VEHICLE WAS REPAIRED UNDER THE RECALL PREVIOUSLY AND ANY FURTHER REPAIRS WOULD NOT BE FREE. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT AVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 58,000.

WOKE UP AT 4 AM WITH STRONG SMELL OF GASOLINE FUMES IN MY HOME. WENT TO THE GARAGE AND MY PASSAT HAD A PUDDLE OF GASOLINE BELOW IT ON THE FLOOR. MOVED THE CAR OUT OF GARAGE AND AIRED OUT THE GARAGE/HOUSE. GAS WATER HEATER WAS ALSO IN THE GARAGE. TOOK THE CAR TO DEALER. SERVICE MANAGER STATED THE FUEL TANK WAS SPLITING AT THE SEAMS. HE SAID THAT HE HAS SEEN SIX OF THESE IN BOISE, ID THIS YEAR. HE SAID THAT VOLKSWAGEN HAS NOT ISSUED A RECALL ON THIS FUEL TANK. HE SAID IT WILL COST ME $2,500.00 TO HAVE THIS FUEL TANK REPLACED. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6) *TT

2005 VOLKSWAGEN PASSAT. CONSUMER STATES GAS SPRAYING OUT OF THE FUEL LINE AND DRIPPING ON THE HOT EXHAUST *TGW THE CONSUMER HAD THE VEHICLE TOWED TO THE DEALER. THE CONSUMER DISCOVERED A RECALL HAD BEEN ISSUED FOR THE PROBLEM. HOWEVER, THE DEALER INFORMED THE CONSUMER HIS VEHICLE IDENTIFICATION NUMBER WAS NOT A PART OF THE RECALL AND HE WOULD BE RESPONSIBLE FOR THE REPAIRS. THE DEALER STATED THE HEAT SHIELD DID NOT CAUSE THE FRACTURE. THE DEALER PULLED THE RECALL UP AND STATED IT LOOKED AS THOUGH THE CONSUMERS VEHICLE SHOULD HAVE BEEN COVERED UNDER THE RECALL, BUT THERE WAS NOTHING THAT COULD BE DONE. *JB UPDATED 06/28/11

DRIVING MY 2005 VW PASSAT WAGON WITH 50K MILES. ENGINE DIED SUDDENLY WHILE DRIVING AND WAS ABLE TO PULL TO THE SIDE OF THE ROAD. NO WARNING LIGHTS OF ANY KIND APPEARED ON THE DASHBOARD. CAR WOULD NOT RESTART AND WAS TOWED TO THE VOLKSWAGEN DEALERSHIP. PROBLEM WAS STATED AS FAILURE OF THE FUEL PUMP AND REPLACEMENT WOULD RUN $550.00. THIS ITEM WAS RECALLED ON PREVIOUS MODEL YEARS BUT NOT ON THE 2005 1.8T ENGINES. I FEEL THAT THIS ITEM SHOULD NOT FAIL ON A LOW MILEAGE ENGINE. DEALER NOTATED THAT NUMEROUS OTHER VEHICLES HAVE BEEN SUFFERING FROM FAILING FUEL PUMPS AS THE SUMMER HEAT SETS IN. *TR

WHILE I WAS DRIVING HOME FROM WORK ON THE HIGHWAY MY 2005 PASSAT (1.8T) SUDDENLY SHUT OFF. FORTUNATELY, I WAS ABLE TO MOVE QUICKLY TO THE BREAK DOWN LANE TO GET OUT OF THE WAY OF THE CARS BEHIND ME. THE PASSAT WAS TOWED TO THE DEALER WHERE THEY DISCOVER THE FUEL PUMP HAD FAILED. SO THEN I PAID THE DEALER REPLACED THE FUEL PUMP, SINCE THERE ARE NO RECALLS FOR THE 2005 MODEL (ONLY 2003).

HELLO, I BOUGHT VW PASSAT WAGON GLS BRAND NEW FROM VW DEALER IN OHIO DURING JUNE,2005. THE CAR MALFUNCTION INDICATOR LAMP IS COMING ON THRICE SINCE I BOUGHT IT NEW. I ALREADY MADE COMPLAINTS ABOUT THIS DURING MY SERVICE VISIT. EVERY TIME THEY FIX IT AT A COST TO THE CUSTOMER.BUT I DO NO KNOW HOW SAFE TO DRIVE IN A HIGHWAY WITH THIS MIL COMES ON SUDDENLY.VW NEVER ADDRESS TO THIS UNTIL. YOUR ACTIONS ARE APPRECIATED. *TR THANKS, MOHAN RAJAMANI

I WAS DRIVING DOWN THE ROAD AND THE CAR STARTED CHUGGING AND DIED. THE DEALERSHIP TOLD ME THE FUEL PUMP FAILED AND A NEW PUMP AND FILTER WERE REPLACED. THERE HAS BEEN A RECALL ON THE FUEL PUMP FOR THE 2003 VW PASSAT BUT THE DEALERSHIP WON'T RECOGNIZE IT FOR THE 2005. *TR

TL*THE CONTACT OWNS A 2005 VOLKSWAGEN PASSAT. WHILE DRIVING 60 MPH, THE CONTACT NOTICED THAT THE FUEL INDICATOR WENT FROM HALF FULL TO EMPTY. HE PULLED OVER TO THE SIDE OF THE ROAD AND SMELLED GASOLINE. WITHIN SECONDS, THE VEHICLE CAUGHT FIRE. THE CONTACT MANAGED TO SAFELY EXIT THE VEHICLE. THE MANUFACTURER OFFERED HIM A SETTLEMENT OF $2,700 BECAUSE THE VEHICLE WAS NOT ADEQUATELY REPAIRED ACCORDING TO NHTSA CAMPAIGN ID NUMBER 08V156000 (FUEL SYSTEM, GASOLINE: DELIVERY). THE INSURANCE COMPANY STATED THAT THE VEHICLE WAS DESTROYED. FIRE REPORT NUMBER E58424 WAS FILED. THE CURRENT AND FAILURE MILEAGES WERE 102,000.