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Data sourced from NHTSA public database. For informational purposes only. Always consult a qualified mechanic.

2016 Kia Optima — Known Issues & Recalls

5 Recalls725 Owner Complaints8 Categories Affected
725
Total Complaints
5
Open Recalls
25
Crashes
18
Fires
20
Injuries

Complaints from Jan 2024 to Dec 2019

The most reported issue is engine problems (265 complaints). 25 complaints involved crashes. 18 involved fires.

Open Safety Recalls (5)

Safety RecallFREE FIX AT DEALER
Invalid Date

NHTSA Campaign: 18V907000

Component: FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS

Kia Motors America (Kia) is recalling certain 2011-2017 Optima, 2012-2017 Sorento and 2011-2018 Sportage vehicles that previously received an engine replacement under recall number 17V-224, warranty, or the Knock Sensor Detection System (KSDS) Product Improvement Campaign. The high pressure fuel pipe that connects to the fuel pump outlet may have been damaged, misaligned or improperly torqued during the engine replacement procedure, possibly causing a fuel leak.

Risk: A fuel leak in the presence of an ignition source can increase the risk of a fire.

Fix: Kia has notified owners, and dealers will inspect and replace the fuel pipe, as necessary, free of charge. The recall began January 17, 2019. Owners may contact Kia customer service at 1-800-333-4542. Kia's number for this recall is SC172.

Safety RecallFREE FIX AT DEALER
Jun 2017

NHTSA Campaign: 17V007000

Component: AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE

Kia Motors America (Kia) has recalled one 2016 Optima vehicle. In this vehicle, the end seal for the driver's frontal air bag inflator may not have been properly installed, possibly resulting in reduced inflation of the frontal air bag in the event of a crash.

Risk: In the event of a crash, an air bag that does not inflate fully increases the risk of injury.

Fix: The affected vehicle was remedied on January 10, 2017. Owners may contact Kia customer service at 1-800-333-4542. Kia's number for this recall is SC143.

Safety RecallFREE FIX AT DEALER
Mar 2016

NHTSA Campaign: 16V705000

Component: POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT

Kia Motors America (Kia) is recalling certain model year 2016 Kia Optima vehicles manufactured November 13, 2015, to April 23, 2016 and equipped with a 2.4l engine. The right front axle driveshaft may crack and fail.

Risk: If the driveshaft cracks and separates from the vehicle, it will not be able to move forward. Additionally, if the parking brake is not applied upon exiting the vehicle, the vehicle may roll. Either scenario can increase the risk of a crash.

Fix: Kia will notify owners, and dealers will replace the front axle driveshaft, free of charge. The recall began November 2016. Owners may contact Kia customer service at 1-800-333-4542. Kia's number for this recall is SC139.

Safety RecallFREE FIX AT DEALER
Invalid Date

NHTSA Campaign: 16V231000

Component: AIR BAGS:FRONTAL

Kia Motors America (Kia) is recalling certain model year 2016 Kia Optima vehicles manufactured November 10, 2015, to February 12, 2016. In these vehicles, a chemical enhancer required for the for the second stage deployment of the driver's frontal air bag was not loaded, resulting in the second stage not deploying in necessitating crashes.

Risk: If the second stage air bag does not deploy it increases the risk of injury or death.

Fix: Kia will notify owners, and dealers will replace the driver's frontal air bag module, free of charge. The recall began on May 6, 2016. Owners may contact Kia customer service at 1-800-333-4542. Kia's number for this recall is SC131.

Safety RecallFREE FIX AT DEALER
Invalid Date

NHTSA Campaign: 23V594000

Component: LATCHES/LOCKS/LINKAGES:TRUNK LID:LATCH

Kia America, Inc. (Kia) is recalling certain 2016-2017 Rio, 2016-2018 Optima, 2017-2018 Optima Hybrid and Optima Plug-in Hybrid vehicles. The trunk latch base may crack, preventing the opening of the trunk from the inside. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 401, "Internal Trunk Release."

Risk: A person inside the trunk compartment may become trapped, increasing their risk of injury.

Fix: Dealers will replace the trunk latch base subassembly, free of charge. Owner notification letters were mailed October 19, 2023. Owners may contact Kia customer service at 1-800-333-4542. Kia's number for this recall is SC278.

Owner-Reported Issues (20 of 725)

Engine13 issues
criticalENGINE
Filed: Jan 2026

Car is burning a lot of oil, took to dealer went through several tests and they claim burning 1.5 quarts was within limit for 1000 miles. Then started getting misfire codes and car went into limp mode a couple of times. They said to replace spark plugs because they were fouled and clean injection.

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NHTSA #: 11709938
criticalENGINE
Filed: Dec 2025

My 2016 Kia Optima is experiencing severe internal engine oil consumption that matches known issues Kia has recalled and extended warranties for. The vehicle loses 1–3 quarts of oil every few days with no external leaks. A repair shop found a P0304 cylinder 4 misfire, P0010 cam actuator code, and spark plug damage caused by oil entering the combustion chamber.

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NHTSA #: 11704086
highENGINE
Filed: Mar 2026

2016 Kia Optima engine locked up, vehicle stalled on interstate,heard a rod bearing sound, left me in limp mode trying to get out the way of 18 wheelers traveling behind me. Towed into Kia dealership which confirmed the engine locked up which has a recall #PI1802B KSDS, but denied to cover it because I didn't have this recall done.

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NHTSA #: 11722291
highENGINE
Filed: Feb 2026

The contact owns a 2016 Kia Optima. The contact stated that while driving at an undisclosed speed, the vehicle shuddered. No warning lights were illuminated.

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NHTSA #: 11718631
highENGINE
Filed: Feb 2026

The engine stalled without warning while I was pulling out of my driveway into the street, creating an unsafe condition due to sudden loss of power. After waiting briefly, the vehicle restarted and was moved back into the driveway. It was towed the following day due to loss of confidence in safe operation.

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NHTSA #: 11715316
highENGINE
Filed: Jan 2026

My 2016 Kia Optima experienced a sudden catastrophic engine failure in July 2025. The failure is consistent with widely reported Theta II engine rod bearing defects that cause engine seizure and stalling. The vehicle did not receive the Knock Sensor Detection System (KSDS) update prior to my ownership, and I was never notified of this critical safety-related update.

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NHTSA #: 11714650
highENGINE
Filed: Jan 2026

While driving my 2016 Kia Optima, the vehicle experienced a sudden and complete loss of engine power and stalled without warning. At the time, I was Door Dashing for income. The engine seized and the vehicle came to an immediate stop in the middle of 4925 Wolf Creek Dr SW, Atlanta, GA, a narrow two-lane road with limited street lighting.

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NHTSA #: 11711035
highENGINE
Filed: Dec 2025

The contact owns a 2016 Kia Optima. The contact stated that while driving approximately 40 MPH, a knocking sound coming from the engine compartment was heard, and the check engine warning light illuminated. The contact further stated that while driving at approximately 80 MPH, with the cruise control mode engaged, the vehicle started to stall and failed to exceed 30 MPH.

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NHTSA #: 11705384
mediumENGINE
Filed: Feb 2026

My vehicle’s engine was previously approved for replacement under the lifetime engine warranty associated with the settlement, confirming that my vehicle falls within the covered class.

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NHTSA #: 11716972
mediumENGINE
Filed: Nov 2025

The engine lost cylinder 3, piston came loose and broke the spark plug. This happened because the rod bearing came loose which has been a known issue with Kia. There’s already been a class action law suit, and recall with warranty.

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NHTSA #: 11702141
lowENGINE
Filed: Mar 2026

Engine oil light doesn’t work. Oil light flashed a couple of times in separate instances. Checking oil dip stick which smells like burning oil and dip stick hardly showed any oil left.

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NHTSA #: 11721839
lowENGINE
Filed: Feb 2026

engine light start blinking out of no where and speed started to reduce while on the highway. my fix finder gave me code P1326

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NHTSA #: 11719661
lowENGINE
Filed: Dec 2025

Engine brocked the pistones brock stock engine and pay for new engine

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NHTSA #: 11707061
Exterior Lighting,engine1 issue
criticalEXTERIOR LIGHTING,ENGINE
Filed: Feb 2026

The engine is a problem and all I’m ever told us “ this vehicle is know to have engine problems. This is dangerous to have in the road. Kia is aware of this.

NHTSA #: 11714744
Visibility1 issue
highVISIBILITY
Filed: Mar 2026

Your sunroof glass panel suddenly shattered and flew outward while you were driving at 45 MPH, with glass fragments landing on you. No warning lights appeared before this happened. The dealer was contacted but did not diagnose or repair the issue. Fixing this will likely require sunroof glass replacement and inspection of the sunroof mechanism.

NHTSA #: 11727038
Fuel System, Gasoline,engine1 issue
highFUEL SYSTEM, GASOLINE,ENGINE
Filed: Feb 2026

The contact owns a 2016 Kia Optima. The contact stated that while driving at 60 MPH, the vehicle stalled with the check engine light illuminated. The brake pedal was depressed, and the steering wheel seized.

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NHTSA #: 11718486
Engine And Engine Cooling1 issue
highENGINE AND ENGINE COOLING
Filed: Nov 2025

The contact owns a 2016 Kia Optima. The contact stated that while driving at various speeds, the vehicle suddenly stalled. After restarting the vehicle, the vehicle operated normally.

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NHTSA #: 11700553
Steering,electrical System,engine1 issue
mediumSTEERING,ELECTRICAL SYSTEM,ENGINE
Filed: Mar 2026

I purchased a vehicle from Banter Auto here in Wichita, Kansas. I reviewed the Carfax beforehand and nothing stood out that scared me so I signed off and purchased the vehicle. I have had nothing but problems since buying which was 7 months ago and have spent 9000 on repairs.

NHTSA #: 11723539
Unknown Or Other1 issue
mediumUNKNOWN OR OTHER
Filed: Feb 2026

In order to repair the recalled equipment on the vehicle the dealerships and Kia want us to pay for them to open the trunk ($280/hour service fee to remove the back seat to gain access to the trunk and then return the back seat once completed).

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NHTSA #: 11715623
Power Train,engine1 issue
lowPOWER TRAIN,ENGINE
Filed: Mar 2026

These cars have a known issue for burning oil the motor thats in my car was recalled for same issue but they are not trying fix my car under that recall of the bad motor that they did recall

NHTSA #: 11723153

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