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Data sourced from NHTSA public database. For informational purposes only. Always consult a qualified mechanic.

2006 Hyundai Santa Fe — Known Issues & Recalls

1 Recall106 Owner Complaints12 Categories Affected
106
Total Complaints
1
Open Recalls
11
Crashes
3
Fires
8
Injuries

Complaints from Jan 2015 to Dec 2008

The most reported issue is air bags problems (23 complaints). 11 complaints involved crashes. 3 involved fires.

Open Safety Recalls (1)

Safety RecallFREE FIX AT DEALER
Invalid Date

NHTSA Campaign: 14V435000

Component: SUSPENSION:FRONT:SPRINGS:COIL SPRINGS

Hyundai Motor Company (Hyundai) is recalling certain model Year 2001-2006 Santa Fe vehicles manufactured from March 31, 2000, through February 15, 2006, that are registered and operated, or which were originally sold and registered, in the following 20 “salt belt" states and the District of Columbia: Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, and Wisconsin. The affected vehicles may experience front coil spring corrosion from road salt, causing the coil spring to fracture and make contact with the tire.

Risk: If the front coil spring fractures due to corrosion it could cause the coil spring to make contact with the tire, possibly puncturing the tire and increasing the risk of a vehicle crash.

Fix: Hyundai will notify owners, and dealers will inspect and if necessary replace the coil spring, free of charge. The recall began on October 24, 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 124.

Owner-Reported Issues (20 of 106)

Air Bags7 issues
criticalAIR BAGS
Filed: Nov 2019

Your passenger airbag warning light is staying on constantly when you start the car, indicating the restraint system is off. The light should remain on whenever the front passenger seat is empty, but instead it's turning off, which suggests the passenger airbag may not be functioning properly. This could mean the airbag won't deploy in a crash when someone is sitting in the front passenger seat. Fixing this will likely require diagnostic testing of the airbag system and potentially replacing a faulty seat occupancy sensor.

NHTSA #: 11279697
criticalAIR BAGS
Filed: Jul 2017

Your airbag warning light has been on continuously for several months. The diagnostic code indicates a problem with the occupant mat sensor, which detects whether a passenger is in the seat. This sensor malfunction could prevent the airbag system from working properly in a crash. The repair will likely involve diagnosing the sensor circuit and replacing the faulty occupant mat sensor.

NHTSA #: 11006782
highAIR BAGS
Filed: Mar 2023

Your air bag warning light turned on when you started the vehicle. The dealer couldn't figure out what caused it and didn't repair anything. The manufacturer said the vehicle needs to be properly diagnosed to identify the issue. This warning light typically means there's a problem with your air bag system that should be checked before relying on the air bags in a crash.

NHTSA #: 11512412
highAIR BAGS
Filed: Jun 2020

Your dashboard airbag warning light stays on continuously. This indicator typically means there's an issue with your airbag system that needs to be diagnosed, even though you haven't experienced a crash or fire.

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NHTSA #: 11329602
highAIR BAGS
Filed: Jul 2019

Your airbag warning light stays on continuously after you start the car, though it briefly turns off when you first turn on the ignition. The car is displaying error code B1448. You can temporarily clear the warning with a diagnostic scanner, but it returns within a week. This likely requires diagnosis and repair of the airbag system's electrical connections or sensors.

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NHTSA #: 11230814
highAIR BAGS
Filed: Mar 2018

Your airbag warning light has been turning on and off intermittently since the car was under warranty, but the dealer only cleared it without finding the cause. A diagnostic scan revealed a faulty occupant classification mat (the sensor that detects if a passenger is in a seat), which was recalled for similar Hyundai models in 2007-2008 but not for your Santa Fe. This causes your car to fail state inspection when the light is on. Fixing this will likely require replacing the occupant classification mat sensor under the seat.

NHTSA #: 11076557
highAIR BAGS
Filed: Oct 2017

Your airbag warning light is staying on. This indicates a problem with your airbag system that needs diagnostic attention. A technician will need to scan your vehicle's computer to identify what's triggering the warning.

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NHTSA #: 11034050
Vehicle Speed Control,service Brakes2 issues
criticalVEHICLE SPEED CONTROL,SERVICE BRAKES
Filed: Apr 2020

Your car suddenly accelerated to 80-90 mph on two separate occasions while driving on a mountain road at night, and your brake pedal would not respond — even though you weren't pressing the gas pedal. The dashboard lights partially went out during these incidents. You were able to regain control by shifting to low gear, and the acceleration stopped as suddenly as it started. A mechanic and Hyundai dealership diagnostic could not find a cause or reproduce the problem.

NHTSA #: 11320353
criticalVEHICLE SPEED CONTROL,SERVICE BRAKES
CrashFiled: Jan 2019

Your vehicle unexpectedly accelerated on its own when shifted into reverse, causing it to crash into a brick wall. When shifted into drive afterward, the same problem occurred again, and your vehicle drove through a neighbor's fence before hitting a parked car. You reported that your brakes were not working during both incidents. The issue has not been diagnosed or repaired.

NHTSA #: 11171306
Fuel System, Gasoline2 issues
highFUEL SYSTEM, GASOLINE
Filed: Sep 2025

Your exhaust muffler fell off while driving, and the dealer discovered fuel leaking underneath your vehicle. The dealer diagnosed a fuel tank failure as the root cause and said the fuel tank needs to be replaced. The repair was initially said to be covered under extended warranty but was later denied coverage.

NHTSA #: 11686706
highFUEL SYSTEM, GASOLINE
Filed: Jul 2021

You noticed a strong fuel smell both inside and outside your Santa Fe while driving. When you investigated, you found fuel leaking underneath the vehicle. Your dealer determined the fuel tank itself is faulty and needs to be replaced. The fix will involve removing and replacing the fuel tank.

NHTSA #: 11427123
Electrical System,engine1 issue
criticalELECTRICAL SYSTEM,ENGINE
FireFiled: Jan 2025

Your car caught fire while you were driving and waiting in traffic, causing a complete loss of power. About three weeks before the fire, you noticed reduced power when climbing hills and had the vehicle inspected, where a mechanic noted a third cylinder issue but said it wasn't dangerous. You have photos, videos, and witness information documenting the fire and its extinguishment. The underlying cause needs to be investigated, as the fire could have caused serious injury.

NHTSA #: 11639443
Suspension,air Bags1 issue
criticalSUSPENSION,AIR BAGS
CrashFiled: Dec 2022

Your car was involved in a rollover accident, and the airbags failed to deploy, resulting in serious injuries to occupants. This is a critical safety system failure that should have protected you during the crash.

NHTSA #: 11496694
Fuel/propulsion System1 issue
criticalFUEL/PROPULSION SYSTEM
Filed: Jul 2022

Your fuel tank developed rust and began leaking gasoline, starting as a minor leak that gradually worsened over time. This is a serious safety hazard since fuel leaks can potentially lead to fire or explosion. The manufacturer did not inform you about an extended warranty that may have covered this issue.

NHTSA #: 11475176
Vehicle Speed Control1 issue
criticalVEHICLE SPEED CONTROL
FireFiled: Oct 2021

Your car suddenly accelerated on its own while you were driving at 70 mph, even though you weren't pressing the gas pedal. You noticed smoke coming from under the hood, but no warning lights appeared on your dashboard. A mechanic was unable to diagnose or fix the problem. The issue may involve a stuck throttle or cruise control malfunction that needs inspection and repair.

NHTSA #: 11435555
Unknown Or Other1 issue
criticalUNKNOWN OR OTHER
Filed: Aug 2019

Your car suddenly accelerated on its own while driving on the freeway, reaching about 80 mph, and the brakes were extremely hard to press. Even after shifting to Park, the car continued moving forward until you turned off the engine. This happened again a few days after the dealer's repair, accelerating to 40 mph on a city street with the same brake difficulty and inability to stop. The underlying cause may involve the throttle control system, brake booster, or transmission components that need proper diagnosis and repair.

NHTSA #: 11242917
Air Bags,seat Belts1 issue
criticalAIR BAGS,SEAT BELTS
Filed: May 2018

Your airbag warning light stays on after startup, and a diagnostic code indicates a short circuit in the driver's seat belt buckle. The seat belt warning light doesn't work properly — it only displays when you press the buckle in a specific way. This electrical fault may prevent your airbags from deploying in a crash. The problem appears to be an intermittent connection issue in the seat belt buckle assembly that needs professional diagnosis and repair.

NHTSA #: 11097946
Suspension1 issue
highSUSPENSION
Filed: Jul 2018

Your coil springs rusted and broke while you were driving away from a gas station, causing severe damage to your tire and front end. The springs failed about 5 years ago, and you had to pay for the replacement yourself. This issue is covered under NHTSA recall number 14V435000.

NHTSA #: 11112210
Air Bags,seat Belts,seats1 issue
highAIR BAGS,SEAT BELTS,SEATS
Filed: Jun 2017

Your airbag warning light stays on and won't turn off, even after you've tried to reset it. The light comes back on whenever someone sits in the passenger seat. This appears to be a known issue affecting multiple Hyundai Santa Fe vehicles. The fix likely involves diagnosing the passenger seat occupancy sensor or the airbag control module to identify why the system thinks there's a problem.

NHTSA #: 11002118
Seat Belts1 issue
mediumSEAT BELTS
Filed: Sep 2017

Your ABS warning light keeps turning on, and the diagnostic code indicates a problem with the passenger seat belt buckle switch. The switch appears to be electrically shorted, and even after resetting the light, it returns within a few drive cycles. The fix will involve replacing the seat belt buckle assembly, which can be expensive (ranging from $180 to $400 for the part alone).

NHTSA #: 11022056

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