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2004 Honda Pilot Fuel System Problems

14 owner-reported fuel system complaints from NHTSA data

14
Complaints
Jan 2008Dec 2012
Date Range

Data sourced from NHTSA public database. For informational purposes only. Always consult a qualified mechanic.

Owner Complaints (14)

mediumFUEL/PROPULSION SYSTEM
Filed: Mar 2019

FUEL TANK WILL NOT ACCEPT FUEL IN A TIMELY MATTER, ACTS AS THOUGH THERE IS A PLUG IN THE TANK.

NHTSA #: 11185859
mediumFUEL/PROPULSION SYSTEM
Filed: Feb 2019

FUEL TANK-- THE FUEL TANK WILL NOT FILL AT A NORMAL RATE, IT CONTINUES TO SHUT OFF AS IF THE TANK IS FULL. VERY ANNOYING AS IT TAKES LOTS OF TIME TO FILL THE TANK PLEASE ADVISE [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).' *PM

NHTSA #: 11182430
mediumFUEL/PROPULSION SYSTEM
Filed: Apr 2017

GASOLINE SUDDENLY BEGAN LEAKING FROM FUEL LINES UNDER THE PASSENGER SIDE REAR SEAT AREA. THE VEHICLE WAS PARKED WITH THE ENGINE OFF WHEN THIS HAPPENED AND SPILLED LIQUID GASOLINE AND FUMES IN MY UNDER HOUSE GARAGE. THE GASOLINE ODORS GOT INTO MY BASEMENT AND FIRST FLOOR LIVING SPACE.

NHTSA #: 10981432
mediumFUEL SYSTEM, GASOLINE
Filed: Oct 2014

TL* THE CONTACT OWNS A 2004 HONDA PILOT. THE CONTACT STATED THAT A STRONG FUEL ODOR EMITTED INTO THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN DIAGNOSED THAT THE FUEL CAP NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED ON NUMEROUS OCCASION. HOWEVER, THE FAILURE PERSISTED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 20,000.

NHTSA #: 10651587
mediumFUEL SYSTEM, GASOLINE
Filed: Aug 2014

GAS CAN BE EMPTY AND WHEN YOU ATTEMPT TO FILL UP TANK IT SHUTS OFF AS IF TANK IS FULL. SPENT 400.15 ON 10/25/13 FOR FUEL VAPOR CONTROL VALVE YONDER DEALER THOUGHT THIS MIGHT BE CAUSING IT. THIS WORKED FOR FEW WEEKS THEN IT BEGAN AGAIN BUT SEEMED TO LET US FILL IT UP IF WE DROVE FOR A FEW MILES BEFORE ATTEMPTING TO FILL UP THE GAS TANK. NOW IT DOESN'T MATTER HOW FAR WE DRIVE THE CAR THE GAS WILL NOT PUMP INTO THE TANK IT CAN TAKE US UP TO 30 MINUTES TO PUMP A FEW GALLONS OF GAS. THE HONDA DEALER IS AS MUCH OF A LOSS AS TO WHAT IS CAUSING THIS TO TAKE PLACE. THE CAR HAS NOT BEEN INVOLVED IN ANY ACCIDENTS AND IS CAUSING EXTREME STRESS AS TO HOW AND WHAT IT WILL TAKE TO GET THE GAS TO PUMP CORRECTLY. *TR

NHTSA #: 10626900
mediumFUEL/PROPULSION SYSTEM
Filed: Mar 2014

2004 PILOT CAME STANDARD WITH 19 GALLON TANK, AND WOULD START FILLING TO OVERFLOW AT NEARLY 22 GALLONS. THIS HAS HAPPENED SEVERAL TIMES WITH THE TANK EITHER TAKING IN EXCESS OF 20 GALLONS OR NOT TAKING MORE THAN 0.75 GALLONS BEFORE STOPPING AUTOMATICALLY. THE TANK THEN HAS TO BE SLOWLY FED FOR NEARLY 25 MINUTES TO GET 16 GALLONS INTO THE TANK. *TR

NHTSA #: 10574071
mediumFUEL/PROPULSION SYSTEM
Filed: Apr 2013

UNABLE TO REFUEL VEHICLE. FUEL PUMP SHUTS OFF AFTER 3/4 GALLON WHEN FILLING. DEALER REPLACED ORVR VALVE, BUT FIX DID NOT WORK. YESTERDAY I WAS ABLE TO PUMP ABOUT 2.5 GALLONS, BUT GAS BEGAN SPILLING OUT OF THE TANK. *TR

NHTSA #: 10508506
mediumFUEL SYSTEM, GASOLINE
Filed: Dec 2012

TL* THE CONTACT OWNS A 2004 HONDA PILOT. THE CONTACT STATED WHILE ADDING GASOLINE TO THE FUEL TANK IT WOULD SPILL OUT PREVENTING THE CONTACT FROM ADDING FUEL TO ITS CAPACITY. WHILE INSIDE THE VEHICLE THE CONTACT ALSO SMELLED A STRONG ODOR OF GASOLINE. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING WHERE THEY STATED THAT THE GASOLINE VALVE CAUSED THE FAILURE AND NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED; HOWEVER, THE FAILURE RECURRED IMMEDIATELY. THE MANUFACTURER WAS LATER CONTACTED AND ADVISED THE CONTACT TO HAVE THE DEALERSHIP DIAGNOSE THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 105,000. THE CURRENT MILEAGE WAS APPROXIMATELY 120,000. UPDATED 2/25/13 *CN THE RV VALVE WAS REPLACED. HOWEVER, THE PROBLEM CONTINUED. THE CONSUMER STATED THE PROBLEM HAD BEEN GOING ON FOR OVER A YEAR. HONDA COULD NOT GIVE HER A DEFINITIVE ANSWER AS TOW HAT THE PROBLEM WAS. THE CONSUMER WAS UNABLE TO COMPLETELY FILL THE GAS TANK. UPDATED 03/07/13

NHTSA #: 10488086
mediumFUEL/PROPULSION SYSTEM
Filed: Oct 2012

OFTEN DURING REFUELING OF MY VEHICLE THE GAS PUMP SHUTS OFF AFTER A FEW MOMENTS OF REFUELING. AT TIMES, THE GASOLINE BACKS UP IN THE TUBE AND SPEWS BACK OUT ONTO THE VEHICLE AND THE GROUND DESPITE HAVING A NEAR EMPTY FUEL TANK . IT HAS BECOME NECESSARY TO SQUEEZE THE PUMP HANDLE LIGHTLY AND TRICKLE THE GASOLINE INTO THE FUEL TANK. I HAVE ALSO FOUND THIS TO OCCUR AT DIFFERENT GAS STATIONS AS WELL. THANK YOU FOR YOUR ASSISTANCE INTO THIS MATTER. *TR

NHTSA #: 10481068
mediumFUEL SYSTEM, GASOLINE
Filed: Jan 2008

VTM-4 LIGHT AND CHECK ENGINE LIGHT ILLUMINATING. WAS TOLD THAT GAS CAP BEING LOOSE MAY CAUSE THIS TO HAPPEN BUT I HAVE BEEN ENSURING THAT IT IS PROPERLY SEATED EVERY TIME I REFIL THE VEHICLE.*CN

NHTSA #: 10213757
mediumFUEL SYSTEM, GASOLINE
Filed: Jul 2005

SINCE THE VEHICLE WAS NEW, THERE WAS A SLOSHING SOUND FROM THE GAS TANK WHEN THE CAR STARTS OR STOPS (AS IF I'M CARRYING AN AQUARIUM). HONDA SAID (7/15/05) IT'S THE TANK'S ALLOY COMPOSITION, AND IS A NORMAL CONDITION. SINCE SAFETY IS NOT AN ISSUE, HONDA WILL NOT REPLACE THE GAS TANK, AND I WILL JUST HAVE TO LIVE WITH THE ANNOYANCE. HONDA IS SORRY; MOST PILOTS DON'T BEHAVE LIKE THIS.

NHTSA #: 10129046
mediumFUEL SYSTEM, GASOLINE
Filed: Sep 2004

WHEN DRIVING OR WHEN APPLYING THE BRAKES, A THUMP NOISE WOULD BE PRESENT IN THE REAR. THE CONSUMER WAS INFORMED THAT THE NOISE WAS COMING FROM THE FUEL TANK. *AK *SC

NHTSA #: 10081886
mediumFUEL SYSTEM, GASOLINE
Filed: Jun 2004

WHILE DRIVING THE VEHICLE AT ANY SPEED, THE CONSUMER HEARD NOISE COMING FROM THE REAR OF THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE TECHNICIAN INDICATED THAT NOISE WAS COMING FROM THE FUEL TANK. IN ADDITION, DEALER SAID THAT THEY'RE AWARE OF THE PROBLEM AND IT'S NORMAL. *LA *NM

NHTSA #: 10071933
mediumFUEL SYSTEM, GASOLINE
Filed: Jan 2004

WHILE DRIVING AT 65 MPH CONSUMER HEARD A NOISE FROM UNDER THE VEHICLE. CONSUMER CONTINUED TO DRIVE UNTIL ANOTHER MOTORIST INDICATED THAT THERE WAS A PROBLEM WITH THE FUEL TANK. CONSUMER PULLED INTO A GAS STATION AND FOUND THAT A HOLE WAS IN THE PLASTIC FUEL TANK. MANUFACTURER AND THE DEALER WERE AWARE OF THE PROBLEM.*AK

NHTSA #: 10053661

Other 2004 Honda Pilot Issues