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2019 Ford Fusion Fuel System Problems

8 owner-reported fuel system complaints from NHTSA data

8
Complaints
Feb 2024Dec 2024
Date Range

Data sourced from NHTSA public database. For informational purposes only. Always consult a qualified mechanic.

Owner Complaints (8)

mediumFUEL SYSTEM, GASOLINE
Filed: Sep 2025

The contact owns a 2019 Ford Fusion. The contact stated that while attempting to start the vehicle, the contact heard an abnormal popping sound. In addition, the contact stated that while driving at an undisclosed speed, the accelerator pedal was depressed; however, the vehicle failed to accelerate as intended. The contact stated that the vehicle decelerated unintendedly. The check engine warning light was illuminated, and the vehicle stalled. The vehicle was taken to an independent mechanic, where it was diagnosed with EVAP failure. The contact was informed that the EVAP canister needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure. The contact referenced an unknown recall with a similar description of a failure; however, the contact was informed that the VIN was not under recall. The failure mileage was approximately 130,000.

NHTSA #: 11687395
mediumFUEL/PROPULSION SYSTEM
Filed: Mar 2025

re. recall 23V-440 Issued June 2023 as of March 2025 (one year and 9 months later), on remedy. they now claim one will be available 3Q25, but they also estimated a fix 3Q24. this is an UNACCEPTABLE amount of time to not have a fix and have a formal recommendation not to charge the vehicle.

NHTSA #: 11648589
mediumFUEL SYSTEM, GASOLINE
Filed: Dec 2024

The contact owns a 2019 Ford Fusion. The contact stated that the vehicle was difficult to start after refueling. The contact stated that several attempts were needed to start the vehicle. The contact stated that the failure was a recurring failure. The contact stated that the check engine warning light was illuminated and remained constantly illuminated. The contact had taken the vehicle to an independent mechanic where it was diagnosed and determined that the canister purge valve was stuck and needed to be replaced. The vehicle was repaired. The contact researched online and became aware that the failure was a known failure; however, there was no recall on the VIN. The manufacturer was not informed of the failure. The failure mileage was approximately 66,000.

NHTSA #: 11629094
mediumFUEL/PROPULSION SYSTEM
Filed: May 2024

Transmission issues rise no matter how many times I fix it. Last time I drove it the transmission lock up the front wheels at 45 MPH nearly causing a head on collision with me and my girlfriend and little brother in the car

NHTSA #: 11590044
mediumFUEL/PROPULSION SYSTEM
Filed: May 2024

I received a recall notice in June 2023 from Ford announcing a recall for my 2019 Ford Fusion Energi plug-in hybrid. The notice stated that there is a chance of fire from the high voltage battery and BCM (battery control module). Ford stated a fix will be issued. This was over 1 year ago. The interim remedy from Ford is asking all 2019-2020 owners to stop charging their vehicles until a fix is issued. This disables a large portion of the car's functionality, performance and efficiency. As Fusion Energi owners, we paid a hefty premium for a PHEV, and instead we have a very inefficient and poor performing standard hybrid. Ford has not communicated any updates in the past 8 months, and when I call dealers there is no indication of when a fix will be made available. I'm ready to give up. If you are looking to purchase a used 2019-2020 Fusion Energi, I suggest you wait until there is a resolution for this issue.

NHTSA #: 11590126
mediumFUEL/PROPULSION SYSTEM
Filed: May 2024

Last year on or about May or June 2023, I received a Safety Recall 23S33 from Ford. I had experienced a similar recall with my 2018 Chrysler Pacifica PHEV. Up until the time a fix was identified, Chrysler offered monthly debit cards of $200 to compensate for additional expense of gasoline that would not have been incurred but for the recall. Later, Chrysler offered reimbursement for the the additional expense of a rental vehicle. The only benefit or compensation for the inconvenience and expense of not being able to charge my 2019 Ford Fusion PHEV is a single $200 debit card sent during the holiday season in late 2023. I have called Ford asking the status of a fix as well as any customer benefit available for this recall for which I was told my Ford there was none. This month will be one full year since the recall and Ford has failed to 1) provide periodic updates on the status of a fix, 2) provided any customer benefit such as debit cards, rental car reimbursement, or buy back benefit. I am extremely concerned that if the NHTSA does not immediately sanction or fine Ford for - at best - poor customer service or - at worst - negligent business practices, the result will be little to no incentive for automobile manufacturers to promptly rectify defective parts in their vehicles or, even worse, little to no incentive to avoid manufacturing vehicles with a foreseeable risk of serious defects. Given almost an entire year since the recall, I strongly advocate that the NHTSA take immediate and meaningful action on behalf of impacted Ford customers to require Ford to provide cash compensation (debit cards), reimbursement (for alternative car rental), or customer friendly buy-back options for those subject to the recall since May 2023.

NHTSA #: 11589448
mediumFUEL/PROPULSION SYSTEM
Filed: Feb 2024

Battery went dead, replaced battery, check engine light came on, got a diagnostic check on it, come to find out my purge valve needs to be replace. Every time we get gas, the car doesnt want to start up. Trying to find the part to replace purge valve assembly line is almost near zero. The car has only 65,000 miles on it and its a 2019 forf fusion titanium ecoboost.

NHTSA #: 11571731
mediumFUEL SYSTEM, GASOLINE
Filed: Sep 2022

The contact owns a 2019 Ford Fusion. The contact stated that after refueling the vehicle, the vehicle failed to start up immediately. The contact stated that several attempts were made to restart the vehicle, but the engine failed to turn over. The contact stated that the vehicle started after approximately five minutes with the check engine warning light illuminated. The vehicle was taken to Midas where it was diagnosed that the cannister purge valve needed to be replaced. The vehicle was not repaired. The dealer was not notified of the failure. The manufacturer was notified of the failure and the contact was directed to call the NHTSA Hotline. The failure mileage was approximately 56,000.

NHTSA #: 11485929

Other 2019 Ford Fusion Issues