MyCarTSB

2004 Kia Sorento Transmission Problems

26 owner-reported transmission complaints from NHTSA data

26
Complaints
1
Crashes
1
Fires
Jan 2013Dec 2021
Date Range

Data sourced from NHTSA public database. For informational purposes only. Always consult a qualified mechanic.

Owner Complaints (26)

highPOWER TRAIN
Filed: Dec 2021

The bolt holding your crankshaft pulley snapped, causing the pulley to fall off and your engine's critical belts to fail. This would prevent your engine from running properly and leave you stranded. The repair will involve replacing the crankshaft pulley bolt and inspecting the belts and pulleys for damage.

NHTSA #: 11444487
mediumPOWER TRAIN
Filed: Sep 2016

CRANKSHAFT BOLT BROKE WITH APPROX 75,000 MILES. KIA ISSUED SERVICE BULLETIN AND REPLACED THE BOLT. BUT THE MOTOR WAS DESTROYED WHEN IT BROKE AND CONTINUOUSLY OVERHEATED AND WAS UNDRIVABLE. IT REQUIRED A NEW MOTOR. NOT HAVING $ TO REPLACE MOTOR & KIAS ZERO ACCOUNTABILITY. VEHICLE SAT AT A REPAIR SHOP FOR 2 YEARS & THEY FILED FOR AN ABANDONED TITLE. AT THE TIME VALUED AT APPROX $7500. WASTED!!!! THANKS KIA!

NHTSA #: 10906007
mediumPOWER TRAIN,UNKNOWN OR OTHER,ENGINE
Filed: Aug 2015

ABOUT TO GET ON HWY IN NC, RED LIGHT TURNED GREEN STARTED DRIVING NOT EVEN 10 SECONDS LATER GAS PEDAL GOES STRAIGHT TO FLOOR AND SOUNDS LIKE SOMETHING DROPS. IN THE MIDDLE OF THE ROAD CAR JUST STOPS WITH NO WARNING-RIGHT BEFORE MAJOR HWY. TRY TO CRANK THE KIA, NOTHING. AGAIN, NOTHING. PHYSICALLY PUSH THE CAR OFF ROAD WHILE OTHERS ARE SPEEDING BY-ACCIDNET WAITING TO HAPPEN THANK GOD IT DIDNT. GET IT TOWED HOME. SAT IN YARD EVER SINCE. REPLACED MULTIPLE PARTS. STILL DOES NOT RUN..

NHTSA #: 10749734
mediumPOWER TRAIN,ELECTRICAL SYSTEM,ENGINE
Filed: Aug 2015

I WAS DRIVING APPROXIMATELY 35-40 MPH AND MY CAR SUDDENLY LOST POWER WITH ALL THE DASH LIGHTS BRIEFLY COMING ON (BATTERY, OIL, ETC.). FORTUNATELY I WAS CLOSE TO A SIDE STREET AND WAS ABLE TO MAKE A HARD TURN AND COAST TO THE CURB. I WAITED A MINUTE AND WAS ABLE TO RESTART THE VEHICLE. I DROVE HOME AND THERE WAS ONE MORE INCIDENT WHEN THE CAR STARTED TO LOSE POWER (LIGHTS DIMMED) HOWEVER I PUSHED ON THE GAS AND IT POWERED UP AGAIN. I HAVE HAD THE LIGHTS DIM AND THE CAR SEEMINGLY LOSE POWER SEVERAL TIMES. JUST PRIOR TO THIS THE CAR TYPICALLY HESITATES WHEN YOU ARE GOING FULL SPEED AND THEN THE DIMMING OCCURS. I'VE HAD MY CAR IDLE AT STOP SIGNS AND AT TRAIN CROSSINGS AND HAVE NOT EXPERIENCED ANY POWER LOSS. IT ALWAYS SEEMS TO HAPPEN WHILE DRIVING 35-40 MPH OR MORE. I'VE HAD IT HAPPEN WHILE DRIVING 60-70 MPH ON THE HIGHWAY. I HAD A DIAGNOSTIC RUN ON THE CAR AT THE DEALERSHIP WITH NO CONCERNING RESULTS. I'VE HAD A MECHANIC I TRUST CHECK THE ALTERNATOR, THE SPARK PLUGS, FLUSH THE COOLANT, PUT IN FUEL CLEANER, ETC. AND HE CANNOT LOCATE THE PROBLEM.

NHTSA #: 10749069
mediumPOWER TRAIN,ELECTRICAL SYSTEM
Filed: Mar 2015

I WAS ON MY WAY TO WORK ON TUESDAY, MARCH 3, 2015. IT WAS ABOUT 7:30/7:40 A.M. I WAS DRIVING MY 2004 KIA SORENTO EX. I HAD JUST DRIVEN THROUGH ST. PETER, MN ON HWY 169 SOUTH ON MY WAY TO MANKATO AND WAS STARTING TO PICK UP MY SPEED AS THE SPEED LIMIT INCREASES AS YOU LEAVE TOWN. ALL OF A SUDDEN, WITHOUT WARNING, MY VEHICLE JUST SHUT DOWN. THE "DUMMY LIGHTS" ALL LIT UP. I HAD NO POWER STEERING, NO BRAKES, NO ACCELERATOR - NOTHING WAS WORKING. THANK GOODNESS THE VEHICLE, BECAUSE THERE WAS NO POWER, SLOWED TO A STOP WITHIN A SHORT PERIOD OF TIME. I WAS ABLE TO PULL OVER WITHOUT A COLLISION AND NO ONE WAS HURT. I PUT IT IN PARK AND TURNED THE KEY TO THE OFF POSITION. I TRIED TO SEE IF IT WOULD START AGAIN AND ABSOLUTELY NOTHING HAPPENED WHEN I TURNED THE KEY. I CALLED AAA AND THE SORENTO WAS TOWED TO THE NEAREST MECHANIC SHOP. WITHOUT INVESTING TOO MUCH TIME IN IT BECAUSE I DIDN'T WANT A HUGE BILL, THE MECHANIC TOLD ME THAT IT HAS ELECTRICAL POWER - HAS GOOD POWER TO THE STARTER, BUT THE ENGINE DOES NOT ROTATE. THEY COULD NOT EVEN PHYSICALLY ROTATE THE ENGINE. HE TOLD ME THAT REGARDLESS OF WHAT IT WAS, IT WOULD BE VERY EXPENSIVE TO REPAIR IT BECAUSE, AT THIS POINT, THEY HAVE NO IDEA WHAT IS WRONG WITH IT. THAT'S WHEN I GOT ON FACEBOOK AND STARTED ASKING IF ANYONE HAD ANY IDEAS OF WHAT COULD BE WRONG AND A FRIEND TOLD ME ABOUT THE KIA SORENTO ENGINE DEFECT CLASS ACTION LAWSUIT. I BELIEVE MY 2004 KIA SORENTO EX IS AFFECTED BY THIS ENGINE DEFECT. IT WAS DANGEROUS TO BE DRIVING AND I AM THANKFUL I WAS NOT ON A BUSY FREEWAY. AS THIS JUST HAPPENED 3 DAYS AGO, I DO NOT KNOW WHAT I AM GOING TO DO WITH THIS SORENTO. I WOULD LIKE TO HAVE IT FIXED, BUT CANNOT AFFORD TO DO IT. IT IS STILL SITTING IN THE PARKING LOT AT THE MECHANICS IN ST. PETER WHERE AAA TOWED IT TO. *TR

NHTSA #: 10692430
mediumPOWER TRAIN
Filed: Nov 2013

DRIVING ON INTERSTATE HWY, 70 MPH, THE HARMONIC BALANCE BOLT AND ROLL PIN SHEARED OFF LEAVING BROKEN OFF STUBS IN CRANKSHAFT. CAUSING LOSS OF POWER STEERING, POWER BRAKES, I HAD DEALER REPLACE ALL FAN BELTS BECAUSE OF SQUEALING FOR THE TRIP, 300 MILES BEFORE THE FAILURE. *TR

NHTSA #: 10553899
mediumPOWER TRAIN,SERVICE BRAKES
Filed: Feb 2013

ENTERING I-35 NORTH FROM ACCESS ROAD IN SAN ANTONIO TEXAS. TIME 08:15AM (RUSH HOUR) LOUD BANG FROM REAR OF VEHICLE SPEED IMMEDIATELY DROPPED TO 20MPH, INITIALLY THOUGHT I HAD BLOWN A TIRE. PULLED OFF ACCESS ROAD TO SIDE STREET. WAS HAVING TROUBLE STOPPING VEHICLE NO BRAKE PRESSURE FOOT WENT ALL THE WAY TO FLOORBOARD. CHECKED REAR TIRES, NO VISIBLE DAMAGE TO EITHER TIRE (TIRES WERE NEW)WHEN VEHICLE WAS PURCHASED. AGAIN ATTEMPTED TO DRIVE VEHICLE, REAR TIRES WERE HAVING TROUBLE ROTATING? LATER DISCOVERED WHEEL BEARINGS HAD FAILED. *TR

NHTSA #: 10497869
mediumPOWER TRAIN
Filed: Jan 2013

WHILE DRIVING ALL WARNING LIGHTS CAME ON AND ALL BELTS BROKE STEERING WOULDN'T WORK. *TR

NHTSA #: 10494779
mediumPOWER TRAIN,ENGINE
Filed: Jan 2013

I HAD THE VEHICLE IN THE DEALERSHIP JUST BELOW 100,000 MILES. THEY DIDN'T BOTHER TO TELL ME THE TRANSMISSION CONTROL MODULE WAS MESSED UP AND NEEDED REPLACED. THIS SEEMS TO BE AN ISSUE WITH SEVERAL PEOPLE. AND THEN TO FIND OUT THIS IS A DEALER ONLY PART AND OVER 900.00! I THINK THIS WAS POOR CUSTOMER SERVICE AND THEY SHOULD'VE KNOWN SOMETHING WAS WRONG. THE GEAR SHIFT WASN'T SITTING IN DRIVE AND NOT SHIFTING CORRECTLY. I DOUBT I'D EVER BUY ANOTHER KIA BECAUSE THEIR SERVICE SUCKS! THEY DON'T VALUE THEIR CUSTOMERS AND THAT REALLY MAKES ME UNEASY. *TR

NHTSA #: 10493232
mediumPOWER TRAIN,ENGINE
Filed: Jan 2013

WHILE DRIVING ON THE HIGHWAY AT 65 MPH THE CRANKSHAFT BOLT BROKE, THE TIMING BELT AND DRIVE BELT CAME LOOSE. *TR

NHTSA #: 10492068
mediumPOWER TRAIN
Filed: Jul 2012

CORROSION OF REAR DIFFERENTIAL, BOTH LEFT AND RIGHT ARM COMPLETELY BROKE OFF AXLE ASSY, UNSAFE TO DRIVE. REPAIR SHOP I'VE USED FOR THE LAST 4 YEARS GAVE ESTIMATE OF $1,300.00 WITH POSSIBLE ADDITIONAL COST OF UP TO $500.00. THEY SUGGESTED I CALL KIA REGARDING MY 10 YR. 100,000 MILE WARRANTY. CALLED KIA CORPORATE HEADQUARTERS FOR 10 YR. 100,000 MILE WARRANTY. WAS TOLD I NEEDED TO TOW IT FROM MY REPAIR SHOP TO THE NEAREST KIA DEALER WHICH WAS 48 MILES AWAY. SERVICE MANAGER AFTER LOOKING AT DEFECT TOLD ME WARRANTY DENIED WOULD COST $2,700.00 (APPROXIMATE) AND COULD COUNT ON AN ADDITIONAL $500.00 TO $1,000.00 WHEN TAKEN APART. PLACED ANOTHER CALL TO KIA CORP. HEADQUARTERS FOR WARRANTY AND WAS TOLD THERE IS NO DEFECT. DAMAGE AS A RESULT OF SALT OUT OF THEIR CONTROL, AND THE SERVICE MANAGER HAD THE FINAL SAY. *TR

NHTSA #: 10464795
mediumPOWER TRAIN
Filed: Dec 2011

TL* THE CONTACT OWNS A 2004 KIA SORRENTO. THE CONTACT STATED THAT THE VEHICLE EXHIBITED AN ABNORMALLY LOUD NOISE WHEN DRIVING VARIOUS SPEEDS. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC AND THE FAILURE WAS LOCATED AT THE MUFFLER TAIL PIPE HANGER AND THE REAR DIFFERENTIAL. THE MECHANIC ADVISED THAT BOTH COMPONENTS WERE CORRODED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND DENIED ASSISTANCE DUE TO THE MILEAGE ON THE VEHICLE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND THE CURRENT MILEAGE WAS 128,000.

NHTSA #: 10439925
mediumPOWER TRAIN
Filed: Mar 2008

2004 KIA SORENTO MANUAL TRANSMISSION TRANSMISSION LOCKS UP RANDOMLY. I AM UNABLE TO CHANGE GEARS. THE SHIFT STICK MOVES TO THE VARIOUS POSITIONS BUT THE CAR REMAINS IN GEAR. THIS OCCURS WHILE DRIVING OR STOPPED AND TRYING TO UPSHIFT OR DOWNSHIFT . I HAVE HAD THE VEHICLE TO THE KIA DEALER ON THREE OCCASIONS, BUT THEY ARE NOT ABLE TO DUPLICATE THE PROBLEM AND HENCE, CAN DO NOTHING ABOUT IT. LAST OCCURRENCE, ON 3/27/2008, HAD VEHICLE TOWED TO THE DEALER, HOWEVER THEY SAID THAT IT WAS NOT LOCKED UP WHEN THEY DROVE IT. NO HELP FROM KIA CUSTOMER SERVICE EITHER. *TR

NHTSA #: 10222596
mediumPOWER TRAIN
Filed: Aug 2007

CAR STARTED MAKING A SQUEAKING RUBBER NOISE IN AFTERNOON THEN BY NEXT EARLY MORNING CAR WAS MAKING A LOUD SQUEALING NOISE THEN A LOUD THUNK AND BY THE TIME WE GOT IT TO THE KIA DEALERSHIP IT WAS SLIGHTLY SHAKING. WAS TOLD THE WHOLE DRIVE SHAFT NEEDED TO BE REPLACED AND IT WOULD TAKE 6 DAYS TO GET THE PART IN! NO LOANER CAR AVAILABLE SO I'M LEFT WITH NO TRANSPORTATION TO AND FROM WORK!! THANK GOD THIS IS WARRANTY WORK OTHERWISE I'D BE SCREWED EVEN MORE! *JB

NHTSA #: 10199805
mediumPOWER TRAIN
Filed: May 2007

WELL, THERE IS AN ANNOYING, OVER TIME DRIVEN HISSING SIBILANT NOISE COMING FROM UNDER THE KIA SORENTO 2004 VEHICLE I WENT TO KIA, AND COMPLAINT ABOUT IT . THEY CLAIMED THAT THEY HEARD THE NOISE, BUT IT WAS NOT ENOUGH LOUD FOR THEM TO FIX THE PROBLEM. IN MY LIFE I NEVER HAD A CAR THAT MADE SUCH NOISE . COULD SOMETHING BE DONE ABOUT IT?*AK

NHTSA #: 10190173
mediumPOWER TRAIN
FireFiled: May 2007

TRANSMISSION OVERHEATED CAUSING OVERFLOW OF ATF ONTO EXHAUST MANIFOLD IGNITING A FIRE. *TR

NHTSA #: 10189393
mediumPOWER TRAIN,ELECTRICAL SYSTEM
Filed: Feb 2007

I PURCHASED A 2004 KIA SORENTO TWO YEARS AGO. IT WAS NOT LONG BEFORE I BEGAN TO EXPERIENCE NUMEROUS PROBLEMS WITH MY VEHICLE. TAIL LIGHTS/BRAKE LIGHTS BURNING OUT FREQUENTLY WHICH IS A MAJOR SAFETY ISSUE SINCE I DELIVER RURAL USDA MAIL. NOW MY TRANSMISSION IS BROKEN!! KIA-DULUTH ASKED IF I HAD HAD THE TRANSMISSION FLUSHED AT THE SPECIFIED MILEAGE AND THAT THEY WILL NEED VERIFICATION OF THIS. (I KNEW IMMEDIATELY THEIR OBJECTIVE WAS TO NOT HONOR THEIR WARRANTY (10 YEARS/100,000 MILE WARRANTY IF I HAD NOT FLUSHED THE TRANSMISSION). I FAXED THEM THE RECEIPT INDICATING THE TRANSMISSION HAD BEEN FLUSHED. I CONTACTED KIA-DULUTH THE FOLLOWING DAY BECAUSE I HAD NOT HEARD FROM THEM. HE SAID HE HAD NOT HEARD BACK FROM KIA YET TO AUTHORIZE THE REPAIR. THIS VEHICLE HAS CAUSED ME SO MUCH LOST WORK TIME, STRESS AND HAS BEEN EMOTIONALLY DRAINING FOR THE PAST TWO YEARS. KIA'S DECEPTIVE ADVERTISING - I BELIEVED THAT SINCE KIA WAS OFFERING A 10 YEAR/100,000 MILE WARRANTY, THEIR VEHICLE MUST BE REALLY GOOD. BOY WAS I WRONG! KIA IS BUILDING VEHICLES WITH DEFECTIVE PARTS AND MATERIALS AND HAS SET-UP THEIR WARRANTY PLAN TO BE ABLE TO VOID THEM FROM HAVING TO HONOR THEIR WARRANTY PLAN AND HAVING ANY RESPONSIBILITY. FOR FURTHER COMPLAINTS ON KIA VEHICLES, PLEASE CONTACT THE BETTER BUSINESS BUREAU AND ATTORNEY GENERAL OFFICES ACROSS THE COUNTRY AND YOU WILL FIND NUMEROUS COMPLAINTS. NUMEROUS COMPLAINTS BY CONSUMERS ARE ALSO LOCATED AT THE FOLLOWING WEBSITES: WWW.MY3CENTS.COM AND WWW.CONSUMERAFFAIRS.COM. KIA NEEDS TO BE INVESTIGATED AND PUT A STOP TO THEIR SCAMMING AND DEFRAUDING THE CONSUMER AND BEFORE SOMEONE GETS SERIOUSLY HURT OR KILLED DUE TO NUMEROUS DEFECTIVE PARTS IN THEIR VEHICLES. *NM

NHTSA #: 10182308
mediumPOWER TRAIN
Filed: Feb 2007

INTERMITTENT SHIFTING DEFECT THAT CAUSES THE GEARS TO GET LOCKED UP AND THE TRUCK WILL NOT SHIFT INTO FIRST GEAR, OR THE SHIFTER WILL GET VERY TIGHT AND IT IS EXTREMELY DIFFICULT TO SHIFT GEARS. *JB

NHTSA #: 10182228
mediumPOWER TRAIN
Filed: Jan 2005

THE VEHICLE HAS A HESITATION ON ACCELERATION. IT VIBRATES WHILE ON THE EXPRESSWAY. THE CHECK ENGINE LIGHT COMES ON INTERMITTENTLY WHILE TRAVELING AT HIGH SPEEDS. MOST RECENTLY, THE TRANSFER CASE SEIZED UP AND THE FRONT WHEELS LOCKED UP WHILE I WAS TURNING AND I ALMOST CRASHED. IT IS NOW IN THE SHOP GETTING THE TRANSFER CASE REPLACED AND I'M TOLD THERE ARE EVEN MORE PROBLEMS WITH THE TRANSMISSION. PLEASE ADVISE ME ON WHAT TO DO SO THE COMPANY CAN POSSIBLY BUY THIS VEHICLE BACK FROM ME. *JB

NHTSA #: 10106296
mediumPOWER TRAIN
Filed: Sep 2004

SINCE BUYING MY SORENTO IN FEBRUARY 2004, I HAVE NOTICED THAT THE CAR SOMETIMES HAS TO "THINK" BEFORE GOING INTO GEAR AND THERE IS NO PREDICTABILITY AS TO WHEN THIS WILL HAPPEN. IN EXAMPLE I WAS IN THE CENTER LANE MERGING INTO TRAFFIC WHEN THE CAR JUST WOULD NOT GET GOING IT HESITATES AND THEN DROPS INTO GEAR. I HAVE TAKEN THE CAR IN AND THE SERVICE MANAGER SAID THAT HE HAS HAD SEVERAL COMPLAINTS LIKE MINE BUT THERE IS NOTHING HE COULD DO TO HELP. HE SAID THAT IT SEEMS TO BE THE COMBINATION OF THE ENGINE AND TRANSMISSION AND THAT SINCE IT SEEMS TO BE JUST A CHARACTERISTIC OF THE CAR, THERE WOULD BE NOTHING THAT KIA WOULD DO. I AM CONCERNED THAT THIS VEHICLE CAN CAUSE AN ACCIDENT UNDER NORMAL DRIVING CONDITIONS. SINCE IT IS A 6 CYLINDER, I WOULD BELIEVE THAT IT SHOULD GET UP AND GO WHEN YOU NEED IT. I ALWAYS NEED TO BE AWARE THAT I CANNOT RELY ON THE CAR TO GET IN GEAR QUICKLY. THIS IS UNSATISFACTORY, AND I HAVE NEVER HAD A VEHICLE REACT IN SUCH A WAY.*AK

NHTSA #: 10093245
mediumPOWER TRAIN
CrashFiled: Sep 2004

THE CONSUMER APPROACHED A DRIVEWAY WHICH HAD A SLIGHT INCLINE. THE CONSUMER GOT OUT OF THE VEHICLE WITH THE ENGINE STILL RUNNING AND THE DRIVER'S DOOR OPENED. AT LEAST TWO MINUTES LATER, A CLICK WAS HEARD AND THE VEHICLE ROLLED BACKWARDS UNTIL IT HIT A TREE. A KIA REPRESENTATIVE CAME THREE DAYS LATER, INSPECTED THE VEHICLE, AND CLAIMED NO RESPONSIBILITY. *AK *SC *JB

NHTSA #: 10089431
mediumPOWER TRAIN
Filed: Sep 2004

1ST- MANUAL TRANSMISSION, HESITIATION OF TAKE OFF..O-RING REPLACED. 2ND-CLINKING NOISE WHEN SHIFTING GEARS..BEARINGS FAILING IN REAR DIFFERENTIAL WAS REPLACED 3RD-FELT LOOSENESS IN EMERGENCY BRAKE..I WAS TOLD NO TROUBLE FOUND 4TH-RUST ON METAL PARTS OF HEADREST..DEALER TO REPLACE.. 5TH-METAL ATTACHMENTS IN TRUNK AREA ALSO RUSTED ..WERE NOT REPLACED.. 6TH-THE BACK DEFROST PLASTIC PROTECTORS WERE NEVER REMOVED WHEN VEHICLE WAS DELIVERED, SO WHEN BACK DEFROST WAS USED THE HEAT MELTED THE STRIPS WHICH CAUSED CONDENSATION BUILD UP CAUSING THE RUST. GARDENDALE KIA OF AL HAD MY CAR FOR FIVE DAYS AND I HAD TO FIND A WAY TO WORK ON MY OWN. I WAS TOLD THEY DIDN'T GIVE LOANER CARS..VERY POOR CUSTOMER SERVICE. I BELIEVED IN THE COMPANY/PRODUCT AND PURCHASED BRAND NEW OFF THE LOT WITH A FULL WARRANTY AND BECAUSE OF BAD KIA PRODUCTS, I SHOULD HAVE BEEN ABLE TO GET A LOANER CAR. I STILL HAVE TO PAY FULL MONTHLY CAR NOTE. CUSTOMER SERVICE IS VERY IMPORTANT TO ME AND I DON'T FEEL THAT I GOT IT. I HAD TO CALL BACK TO THE SERVICE TO GET A STATUS OF WHERE THEY WERE REPAIRING MY VEHICLE..I WAS TOLD IT WOULD BE 09-01-04 AND I DID NOT GET A RESPONSE, SO I CALLED ON 09-02-04 AND WAS TOLD THE PART CAME IN BUT ALL PARTS WERE NOT INCLUDED SO I HAD TO WAIT ANOTHER DAY 09-03-04. I CALLED AT 4:30PM CST TO GET A STATUS, I WAS TOLD THEY WERE WORKING ON IT & IT WOULD BE LATER THAT AFTERNOON. THIS WAS AFTERNOON, THEY CLOSE AT 6:00PM CST..NEEDLESS TO SAY, I GOT MY CAR AT 5:45PM.. I GUESS IT REALLY DID NOT MATTER TO THEM SINCE THEY WERE NOT GETTING ANY MONEY OUT OF ME.*AK

NHTSA #: 10090727
mediumPOWER TRAIN
Filed: Sep 2004

1ST- MANUAL TRANSMISSION, HESITIATION OF TAKE OFF..O-RING REPLACED. 2ND-CLINKING NOISE WHEN SHIFTING GEARS..BEARINGS FAILING IN REAR DIFFERENTIAL WAS REPLACED 3RD-FELT LOOSENESS IN EMERGENCY BRAKE..I WAS TOLD NO TROUBLE FOUND 4TH-RUST ON METAL PARTS OF HEADREST..DEALER TO REPLACE.. 5TH-METAL ATTACHMENTS IN TRUNK AREA ALSO RUSTED ..WERE NOT REPLACED.. 6TH-THE BACK DEFROST PLASTIC PROTECTORS WERE NEVER REMOVED WHEN VEHICLE WAS DELIVERED, SO WHEN BACK DEFROST WAS USED THE HEAT MELTED THE STRIPS WHICH CAUSED CONDENSATION BUILD UP CAUSING THE RUST. GARDENDALE KIA OF AL HAD MY CAR FOR FIVE DAYS AND I HAD TO FIND A WAY TO WORK ON MY OWN. I WAS TOLD THEY DIDN'T GIVE LOANER CARS..VERY POOR CUSTOMER SERVICE. I BELIEVED IN THE COMPANY/PRODUCT AND PURCHASED BRAND NEW OFF THE LOT WITH A FULL WARRANTY AND BECAUSE OF BAD KIA PRODUCTS, I SHOULD HAVE BEEN ABLE TO GET A LOANER CAR. I STILL HAVE TO PAY FULL MONTHLY CAR NOTE. CUSTOMER SERVICE IS VERY IMPORTANT TO ME AND I DON'T FEEL THAT I GOT IT. I HAD TO CALL BACK TO THE SERVICE TO GET A STATUS OF WHERE THEY WERE REPAIRING MY VEHICLE..I WAS TOLD IT WOULD BE 09-01-04 AND I DID NOT GET A RESPONSE, SO I CALLED ON 09-02-04 AND WAS TOLD THE PART CAME IN BUT ALL PARTS WERE NOT INCLUDED SO I HAD TO WAIT ANOTHER DAY 09-03-04. I CALLED AT 4:30PM CST TO GET A STATUS, I WAS TOLD THEY WERE WORKING ON IT & IT WOULD BE LATER THAT AFTERNOON. THIS WAS AFTERNOON, THEY CLOSE AT 6:00PM CST..NEEDLESS TO SAY, I GOT MY CAR AT 5:45PM.. I GUESS IT REALLY DID NOT MATTER TO THEM SINCE THEY WERE NOT GETTING ANY MONEY OUT OF ME.*AK

NHTSA #: 10090728
mediumPOWER TRAIN
Filed: Jul 2004

I AM COMPLAINING TO LET YOU KNOW OF A DEFECT IN MY 2004 KIA SORRENTO V.I.N. [XXX] AND A POTENTIAL HIGHWAY DISASTER IF THE WHEELS LOCKED UP ON THIS VEHICLE WHILE I'M DRIVING ON THE HIGHWAY IT WILL PROBABLY CAUSE A MAJOR PILE-UP AND LEAD TO A LOT OF DEATHS IF THEY DON'T FIX THIS WHEN I PUT THE VEHICLE IN FOUR WHEEL DRIVE IT IS LIKE TRYING TO DRIVE WITH THE EMERGENCY BRAKE ON I BROUGHT IT IN FOR SERVICE THEY SAID THAT IS THE WAY IT'S SUPPOSED TO BE AND I'M NOT SUPPOSED TO USE THE FOUR WHEEL DRIVE ANYWAY UNLESS IT'S ABSOLUTELY NEEDED THIS WAS THE SERVICE MANAGER AT KIA OF LYNNFIELD MASS. PHONE #781-596-0800 ON THE 25TH OF JUNE 2004 I AM BRINGING IT IN AGAIN ON JULY 22ND 2004 BUT EXPECT THE SAME THING I FURTHER WENT ON TO QUESTION HIM ABOUT USING THE FOUR WHEEL DRIVE AND HE TOLD ME I'M NOT SUPPOSED TO USE IT TO IN RAIN OR SNOW OR FOR ANY OTHER REASON UNLESS I'M STUCK AND NEED IT TO GET OUT OF WHATEVER THE PROBLEM IS SO IF THIS VEHICLE TURNS UP IN A DISASTER YOU KNOW WHAT HAPPENED AND WHERE TO START YOUR INVESTIGATION I'M ALSO GOING TO FOLLOW UP WITH THE MASS. LEMON LAW THANK YOU FOR LISTENING. *LA UPDATED 07/25/2012 *JS INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA #: 10082275
mediumPOWER TRAIN
Filed: Jul 2004

SINCE PURCHASING NEW 2004 SORENTO IN FEBRUARY 2004, HAVE HAD THE VEHICLE TO TWO DIFFERENT DEALERS FOR FIVE ATTEMPTS TO RESOLVE A VIBRATION FROM UNIDENTIFIED SOURCE. THE VIBRATION WAS FIRST EXPERIENCED AT 70 MPH. ONE DEALER HAS REPLACED THE GEAR CLUSTER IN THE REAR DIFFERENTIAL, BALANCE AND REBALANCED TIRES, REPLACED REAR U-JOINTS, AND REPLACED FRONT DRIVE SHAFT. THIS DID NOT CORRECT PROBLEM. SECOND DEALER REPLACED REAR DRIVE SHAFT A SECOND TIME. VIBRATION IS NOW WORSE. IT CAN BE FELT AT 50 MPH AND 70 MPH. HAVE MET WITH KIA FACTORY REP. KIA STATES THEY HAVE A TECHNICAL BULLETIN ON THIS PROBLEM.*AK

NHTSA #: 10080758
mediumPOWER TRAIN
Filed: Jun 2004

1. SINCE NEW, 2004 KIA SORENTO 5-SPEED TRANSMISSION HAS HAD A GRIND WHEN SHIFTING BETWEEN LOWER GEARS. I BROUGHT PROBLEM TO ATTENTION OF BERLIN CITY KIA DEALERSHIP IN BURLINGTON VT DURING MY FIRST ROUTINE SERVICE. THEY CONFIRMED THE GRIND AND ELECTED TO REPLACE THE TRANSMISSION AS AN ATTEMPTED SOLUTION. 2. THE PROBLEM CONTINUED WITH THE NEW TRANSMISSION, AND IN FACT HAS GOTTEN WORSE, PARTICULARLY ON COOLER MORNINGS. I HAVE HAD IT BACK FOR THEM TO REPAIR THE PROBLEM, AND HAVE BEEN ADVISED THAT KIA IS AWARE OF THE PROBLEM ON THESE PARTICULAR TRANSMISSIONS, BUT HAS NO SOLUTION AT THIS TIME. 3. I BELIEVE A RECALL IS IN ORDER, AS THE TRANSMISSIONS ARE KNOWN TO BE DEFECTIVE BY THE MANUFACTURER. *AK

NHTSA #: 10079086

Other 2004 Kia Sorento Issues