2001 Kia Optima Body & Structure Problems

During routine maintenance at an independent mechanic, your car's sub frame was found to be severely rusted, making the vehicle unsafe to drive. The mechanic determined the damage was significant enough that the car should not be operated. The manufacturer was notified but the vehicle has not been repaired.

Your front passenger wheel completely detached from your car while driving at 15 mph. A mechanic found that the subframe (the metal frame that holds the wheel assembly) had corroded so badly it needed to be replaced. This is a serious safety issue that prevented your car from being safely driven.

During a state safety inspection, you were told that your engine cradle (the metal frame that holds your engine) is beginning to rust. A second inspection confirmed this problem. You discovered that this rusting issue was recalled by Kia, but the recall wasn't issued for Virginia where you live. Fixing this typically involves removing the affected cradle and either repairing it with rust treatment or replacing it entirely.

While performing routine maintenance, you noticed significant corrosion on your vehicle's subframe — the structural framework underneath your car. A dealer confirmed the subframe was corroded and required replacement. This is a structural integrity issue that affects the safety and durability of your vehicle's foundation.

KMC'S RECALL CAMPAIGN NO. SC075 THE SUB FRAME ON OUR KIA OPTIMA 2001 HAS RUSTED THROUGH THIS CAUSED THE LOWER CONTROL ARM AND STRUT TO COLLAPSE INWARD PINNING THE WHEEL AT 45 DEGREE ANGLE AND DAMAGING THE TIRE. THE CAR IS UNDRIVABLE. KIA SAYS THEY WILL ONLY HONOR THE DAMAGES IN A NORTHERN STATE.... THAT USES ROAD SALT BUT WE LIVE ON THE GULF COAST THAT IS ALSO A SLAT HAZARD AREA. *TR

WE HAVE A 2001 KIA OPTIMA AND OUR WHEELS CAVED IN BECAUSE THE SUB FRAME RUSTED OUT COST US 2,500.00. THEY REFUSED TO WARRANTY IT. WE SUBMITTED REQUEST FOR COMPENSATION FEELING IT SHOULD BE COVERED ESPECIALLY ON A CAR WITH ONLY 49,000 MILES. THEY REFUSED. NOW A RECALL HAS BEEN ISSUED AND YET THEY ARE DRAGGING THERE FEET. IT HAS BEEN ANOTHER 6 MONTHS NOW AND STILL NOTHING. I FEEL WE SHOULD ALL BAND TOGETHER AND FILE A CLASS ACTION SUIT AGAINST KIA FOR ISSUES AND THERE POOR HANDLING OF THERE CAR OWNERS. *TR

I HAVE A 2001 KIA AND ON JULY 5 2009 I WAS DRIVING DOWN THE ROAD WHEN I WAS PUSHED OVER TO THE LEFT LANE AND MY TIRE HAS DETACHED FROM THE FRAME IT MESSED UP MY BUMPER AND THE HOLE UNDERNEATH OF MY CAR WAS DAMAGED. *TR

I NOTICED MY 2001 KIA OPTIMA PULLING TO THE LEFT SO I TOOK MY VEHICLE IN FOR A WHEEL ALIGNMENT. THE TECHNICIAN STATED HE COULD NOT PERFORM THE ALIGNMENT BECAUSE THE SUBFRAME WAS RUSTED AND HAD A FIST SIZE HOLE IN THE PASSENGER SIDE OF THE SUBFRAME. THE VEHICLE IS CURRENTLY AT A KIA DEALERSHIP. THE SERVICE MANAGER SAID THE SUBFRAME NEEDS TO BE REPLACE. HE ORDERED THE SUBFRAME, BUT A WEEK LATER SAID HE IS UNABLE TO COMPLETE THE JOB SINCE MY VIN NUMBER DOES NOT MATCH ONE OF THE VEHICLES THAT HAVE BEEN PART OF THE RECALL. I'M WAITING TO HERE FROM KIA CORP. TO DETERMINE IF THE VEHICLE WILL BE INCLUDED IN THE RECALL. THE CAR IS SAID TO BE UNSAFE TO DRIVE BECAUSE THE RIGHT TIRE HAS BUCKLED IN. *TR

WAS DRIVING INTO MY DRIVEWAY WHEN THE CAR PULLED SEVERELY TO THE RIGHT. UPON INSPECTION,THE SUBFRAME WAS TOTALLY RUSTED ON THE PASSENGER SIDE . BELOW FRONT WHEEL.CAR IS UNDRIVEABLE. *TR

TL*THE CONTACT OWNS A 2001 KIA OPTIMA. WHILE DRIVING APPROXIMATELY 25 MPH, THE CONTACT DROVE OVER A SMALL POTHOLE AND THE VEHICLE LURCHED. HE NOTICED THAT THE STEERING WHEEL APPEARED CROOKED. HE WENT TO A REPAIR SHOP AND THE MECHANIC STATED THAT THE SUBFRAME WAS ROTTED AND NEEDED TO BE REPLACED AT THE COST OF APPROXIMATELY $2,500. THE DEALER STATED THAT THEY COULD NOT ASSIST UNLESS PROMPTED BY THE MANUFACTURER. THE MANUFACTURER STATED THAT THEY COULD NOT ASSIST UNLESS THE DEALER CHOSE TO ASSIST. THE VIN WAS UNKNOWN. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 94,000.

TL*THE CONTACT OWNS A 2001 KIA OPTIMA. WHILE PERFORMING AN OIL CHANGE ON THE VEHICLE, THE MECHANIC NOTICED THAT THE FRAME WAS RUSTING. THE MANUFACTURER ADVISED THE CONTACT TO TAKE THE VEHICLE TO A DEALER TO SEE IF THEY COULD REPAIR IT UNDER WARRANTY. THE CONTACT FEELS THAT IT IS UNSAFE FOR RUST TO FORM ON A VEHICLE THAT WAS MANUFACTURED IN 2001. THE CURRENT AND FAILURE MILEAGES WERE 83,000.

FRONT SUBFRAME HAS COMPLETELY RUSTED OUT CAUSING THE CAR TO BE UNDRIVABLE. THIS OCCURRED JUST AS THE CAR WAS PULLED INTO THE DRIVEWAY. OTHERWISE IT COULD HAVE BEEN A COMPLETE DISASTER. *TR

I HAVE A 2001 KIA OPTIMA WITH ONLY 62,000 MILES. CAR WAS PULLING TO RIGHT THOUGHT I NEEDED AN ALIGNMENT. WHEN CAR WENT UP ON LIFT MECHANICS WERE SURPRISED THAT CAR WAS STILL DRIVABLE AND THAT WE WERE SAFE. FRAME/SUBFRAME UNDER PASS. SEAT WAS RUSTED THROUGH, ABOUT THE SIZE OF SOFTBALL. MAKES ME SICK TO THINK THAT I HAD MY MEDICALLY INVALID DAUGHTER IN THIS CAR. WHEN DOING RESEARCH ON CAR I SEE A LOT OF RUST ISSUES IN FRAME, SUBFRAME OR ROCKER ARM AREA. THERE MUST BE SOME THING DONE ABOUT THIS PROBLEM. SEEMS LIKE THERE IS A ONE PROBLEM (RUST IN FRAME AREA) BUT THERE ARE DIFFERENT OUTCOMES IN THE FRAME /TIRE/UNDER ENGINE AREA. STILL WAITING TO HEAR FROM DEALER REGARDING REPAIR COST-- I WILL FIGHT NOT TO PAY. THIS IS A SAFETY ISSUE THERE SHOULD BE RECALLS. *TR

I HAVE A 2001 KIA OPTIMA WHICH HAS HAD A VERY BAD VIBRATION FOR A LONG TIME. TAKEN TO MULTIPLE SHOPS AND PROBLEM COULD NOT BE FOUND AT ANY OF THEM. JUST RECENTLY STEERING WHEEL OF CAR BECAME OFF CENTER AND THE MORE I DROVE IT THE WORSE IT GOT. FINALLY IT WAS TAKEN TO A SHOP TO FIND THAT THE FRONT SUBFRAME HAS BROKEN WHERE THE LOWER CONTROL ARM MOUNTS TO IT. CAR IS NOW MARKED AS UNSAFE TO DRIVE. CALLED KIA CUSTOMER SERVICE TO FIND OUT THAT THE CAR IS OUT ONLY BY TIME NOT MILEAGE OF ITS CORROSION WARRANTY. KIA CUSTOMER SERVICE OF NO HELP. CAR IS VERY UNSAFE TO DRIVE. L/F WHEEL IS COMPLETELY LOOSE AT LOWER HALF AND R/F IS CRACKED BADLY. *TR

I PURCHASED MY VEHICLE ON 10/20/08. UPON PURCHASE, PRIVATE DEALER NOTIFIED ME OF A RECALL ON THE VEHICLE. VEHICLE WAS TAKEN IN TO THE LOCAL KIA DEALERSHIP ON 10/24/08 AND RECALL SC037 WAS PERFORMED. UPON PICKUP OF VEHICLE, I WAS NOTIFIED BY KIA DEALERSHIP OF RECOMMENDATIONS LISTED ON SERVICE INVOICE. ON 11/06/08 VEHICLE WAS TAKEN TO MY REGULAR MECHANIC FOR INSPECTION AND SERVICE FOR ITEMS ON THE RECOMMENDATION LIST FROM KIA DEALERSHIP. UPON LIFTING THE VEHICLE UP IN THE AIR TO RESEARCH ONE OF THE KIA DEALERSHIPS RECOMMENDATIONS A SOFTBALL SIZE HOLE WAS FOUND RUSTED IN THE SUB FRAME WHERE THE LOWER CONTROL ARM IS TO BE ATTACHED. WHEN KIA DEALERSHIP WAS NOTIFIED ABOUT THE HOLE AND SAID THEY WOULDN'T HAVE LIFTED CAR UP. KIA MOTORS AMERICA WAS PHONED AND TOLD ABOUT SITUATION AND TREATMENT BY KIA DEALERSHIP. KIA MOTORS AMERICA TOLD ME TO TAKE VEHICLE BACK IN TO DEALERSHIP TO HAVE A DIAGNOSIS ON VEHICLE AND TO CALL BACK AND I WAS GIVEN A NAME, EXTENSION NUMBER AND A CASE NUMBER. I HAD TO TOW THE VEHICLE BACK IN TO THE KIA DEALERSHIP AND THEY LOOKED AT IT AND SAID THEY NEVER SAW THE HOLE PREVIOUSLY BUT HERE'S AN ESTIMATE FOR US TO FIX IT. I CONTACTED MY MECHANIC AND ASKED WHAT HIS ESTIMATE WOULD BE TO FIX IT AND HOW MUCH THE PART WOULD BE, AND IF THIS WAS SOMETHING THAT COULD BE GOTTEN FROM A SALVAGE YARD. THE LOCAL SALVAGE YARDS WERE ALREADY PHONED AND THE SAME THING WAS WRONG WITH THOSE PARTS AND THIS IS A COMMON PROBLEM WITH KIA VEHICLES. I ORDERED THE PART FROM THE KIA DEALERSHIP, IT IS CALLED A CROSSMEMBER. I HAVE HAD MY MECHANIC REPLACE IT, I HAVE HAD TO GET TWO NEW TIRES, A FRONT END ALIGNMENT AND HAVE ASKED KIA MOTORS AMERICA TO REIMBURSE ME FOR THIS. THEY ARE NOW SAYING THEY HAVE NO RECORD OF MY PURCHASE OF THE PART ALTHOUGH I HAVE GIVEN THEM MY INVOICE NUMBER. I STILL HAVE THE OLD PART AND THE ORIGINALS OF ALL MY INVOICES. *TR

TL*THE CONTACT OWNS A 2001 KIA OPTIMA. WHILE THE CONTACT WAS REPLACING THE TIMING BELT ON THE VEHICLE, AN AUTOMOTIVE TECHNICIAN ENTERED THE SHOP AND ASKED IF HE EXPERIENCED A CORRODING SUBFRAME. HE PERFORMED A VISUAL INSPECTION, BUT IT YIELDED NO RESULTS. THE TECHNICIAN THEN PERFORMED A PHYSICAL INSPECTION AND DISCOVERED THAT THE SUBFRAME WAS CORRODED. THE MANUFACTURER ADVISED HIM TO TAKE PICTURES OF THE VEHICLE AND SUBMIT THEM FOR INSPECTION. THE DEALER STATED THAT THEY WERE NOT LIABLE FOR THE REPAIRS. THE VIN WAS UNKNOWN. THE CURRENT MILEAGE WAS 123,105 AND FAILURE MILEAGE WAS 123,000.

TL*THE CONTACT OWNS A 2001 KIA OPTIMA. WHILE DRIVING AT AN UNKNOWN SPEED, THE CONTACT FELT THE VEHICLE PULLING TO THE RIGHT. SHE DROVE TO A REPAIR SHOP AND THE MECHANIC STATED THAT THE FRONT PASSENGER SIDE WHEEL AND SUBFRAME WERE CORRODED AND CRACKING. THE VEHICLE HAS NOT BEEN REPAIRED. THE CURRENT AND FAILURE MILEAGES WERE 99,000.

TL*THE CONTACT OWNS A 2001 KIA OPTIMA. WHILE DRIVING OVER A BUMP AT AN UNKNOWN SPEED OR TURNING THE STEERING WHEEL TO THE RIGHT, THE CONTACT HEARD A LOUD CLUNKING NOISE. THE VEHICLE WAS TAKEN TO THE DEALER SIX SEPARATE TIMES. THE ROTORS, BRAKES, BEARINGS, BUSHINGS, AND TIRES WERE REPLACED; HOWEVER, THE FAILURE STILL PERSISTED. APPROXIMATELY ONE YEAR LATER, THE VEHICLE WAS TAKEN IN FOR AN ALIGNMENT. THE TIRE SEPARATED FROM THE FRAME AND A PILE OF RUST WAS FOUND UNDERNEATH THE FRONT PASSENGER SIDE TIRE. THE VEHICLE HAD TO BE TOWED BECAUSE THE FRONT PASSENGER SIDE ENGINE CRADLE WAS COMPLETELY RUSTED AND THE DRIVER'S SIDE WAS BARELY HANGING ON TO THE VEHICLE. THE FAILURE MILEAGE WAS 60,000.

I TOOK MY 2001 KIA OPTIMA, V6, 61,000 MILES, TO A QUICK LUBE PLACE FOR AN OIL CHANGE. WHILE ATTENDANT WAS CHANGING THE OIL, HE SHOWED ME SEVERAL HOLES AND CRACKS IN THE SUBFRAME WHERE IT HAD RUSTED THROUGH. SEEMS ODD FOR A LOW-MILEAGE, GARAGE-KEPT, 7 YEAR OLD CAR AND, OF COURSE, IT'S NOT COVERED UNDER WARRANTY. *TR

TL*THE CONTACT OWNS A 2001 KIA OPTIMA. THE CONTACT STATED THAT THE BRAKE LINE IN HIS VEHICLE WAS LEAKING. HE TOOK THE VEHICLE TO A LOCAL MECHANIC AND IT WAS DISCOVERED THAT THE K FRAME WAS SEVERELY RUSTED. THE PASSENGER SIDE OF THE VEHICLE IS MUCH MORE DAMAGED THAN THE DRIVER'S SIDE; HOWEVER, BOTH SIDES OF THE FRAME ARE RUSTING. THE MECHANIC ADVISED THE CONTACT TO HAVE THE VEHICLE REPAIRED. THE MANUFACTURER WAS UNABLE TO ASSIST. THE VEHICLE HAS NOT BEEN REPAIRED. THE FAILURE MILEAGE WAS 78,000 AND CURRENT MILEAGE WAS 78,500.

SUBFRAME RUST THROUGH. I DISCOVERED A FIST SIZED HOLE DURING AN OIL CHANGE ON THE PASSENGER SIDE OF OUR 2001 KIA OPTIMA. FRAME HAS BEEN REPLACED AT OUR COST BY DEALER. *TR

POWER LOCKS ON BOTH DOORS WOULD FAIL TO OPERATE. VEHICLE BEEN TO THE DEALER ON THREE OCCASIONS, AND PROBLEM STILLOCCURRING. FEEL FREE TO PROVIDE ANY FURTHER INFORMATION.*AK

INSIDE TRUNK RELEASE WAS FAILING TO OPERATE. DEALER WAS NOTIFIED, AND MADE REPAIRS. FEEL FREE TO PROVIDE ANY FURTHER INFORMATION.*AK

POWER LOCKING MECHANISM FOR DOORS OPERATE ERRATICALLY. CONSUMER CANNOT UNLOCK DRIVER'S SIDE DOOR WITHOUT LOCKING ALL OF DOORS AT THE SAME TIME. PLEASE PROVIDE ANY ADDITIONAL INFORMATION/ATTACHMENTS. *AK