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Data sourced from NHTSA public database. For informational purposes only. Always consult a qualified mechanic.

2016 Bmw X5 — Known Issues & Recalls

5 Recalls67 Owner Complaints13 Categories Affected
67
Total Complaints
5
Open Recalls
3
Crashes
2
Injuries

Complaints from Jan 2022 to Dec 2024

The most reported issue is unknown or other problems (11 complaints). 3 complaints involved crashes.

Open Safety Recalls (5)

Safety RecallFREE FIX AT DEALER
Invalid Date

NHTSA Campaign: 18V755000

Component: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)

BMW of North America, LLC (BMW) is recalling certain 2013-2018 BMW 328d and 328d xDrive, 2014-2018 328d Sports Wagon and 328d xDrive Sports Wagon, 2014-2016 535d and 535d xDrive, 2015 740Ld xDrive, 2015-2017 X3 xDrive28d SAV and 2014-2017 X5 xDrive35d SAV vehicles equipped with an Exhaust Gas Recirculation (EGR) module with an integrated cooler. If the EGR cooler leaks internally, the coolant can mix with diesel engine soot. The high EGR temperatures may result in these particles possibly smoldering and melting the intake manifold.

Risk: The melting intake manifold can increase the risk of a fire.

Fix: BMW will notify owners, and dealers will inspect and replace the EGR cooler as necessary. If a leak has already occurred, the engine intake manifold will also be replaced. These repairs will be made free of charge. The recall began May 13, 2019. Owners may contact BMW customer service at 1-800-525-7417.

Safety RecallFREE FIX AT DEALER
Invalid Date

NHTSA Campaign: 21V907000

Component: FUEL SYSTEM, DIESEL

BMW of North America, LLC (BMW) is recalling certain 2013-2018 328d, 328d xDrive, 2014-2018 328d Sports Wagon, 328d xDrive Sports Wagon, 2014-2016 535d, 535d xDrive, 2015 740Ld xDrive, 2015-2017 X3 xDrive28d SAV, and 2014-2017 X5 xDrive35d SAV diesel vehicles equipped with an Exhaust Gas Recirculation (EGR) module with an integrated cooler. The EGR cooler may leak internally, causing coolant to mix with diesel engine soot, which could result in smoldering particles and a melting intake manifold.

Risk: A melting intake manifold increases the risk of a fire.

Fix: Dealers will replace the EGR cooler and inspect the intake manifold, replacing it as necessary, free of charge. This recall includes all vehicles previously recalled under 18V-755. Vehicles previously recalled under 18V-755 will need to have the new remedy performed for this recall. An interim owner notification letter was mailed on January 18, 2022. The remedy is expected to be available in June 2022. Owner notification letters were mailed on July 6, 2022. Owners may contact BMW customer service at 1-800-525-7417.

Safety RecallFREE FIX AT DEALER
Invalid Date

NHTSA Campaign: 21V586000

Component: FUEL SYSTEM, DIESEL:DELIVERY:FUEL PUMP

BMW of North America, LLC (BMW) is recalling certain 2014-2018 328d, 328d xDrive, X5 xDrive35d, 2014-2016 535d, 535d xDrive, 2015 740Ld xDrive, and 2015-2017 X3 xDrive28d vehicles. The high-pressure fuel pump may fail.

Risk: Fuel pump failure can cause an engine stall while driving, increasing the risk of a crash.

Fix: Dealers will replace the high-pressure fuel pump, free of charge. Owner notification letters were mailed on January 14, 2022. Owners may contact BMW customer service at 1-800-525-7417.

Safety RecallFREE FIX AT DEALER
Invalid Date

NHTSA Campaign: 16V919000

Component: ELECTRICAL SYSTEM:WIRING

BMW of North America, LLC (BMW) is recalling certain model year 2016 X5 xDrive40e vehicles manufactured July 29, 2015, to September 9, 2015. The affected vehicles have a Digital Motor Electronic (DME) control unit that may have a loose electrical ground cable, possibly causing an under-voltage condition which would result in the transmission shifting to neutral.

Risk: If the vehicle unexpectedly shifts to neutral, there would be an increased risk of a crash.

Fix: BMW will notify owners, and dealers will tighten the ground cable, free of charge. The recall began February 6, 2017. Owners may contact BMW customer service at 1-800-525-7417.

Safety RecallFREE FIX AT DEALER
Invalid Date

NHTSA Campaign: 24V608000

Component: ENGINE AND ENGINE COOLING:COOLING SYSTEM:PUMP

BMW of North America, LLC. (BMW) is recalling certain 2012-2015 X1 sDrive28i, X1 xDrive28i, 2012-2016 Z4 sDrive28i, 528i, 528i xDrive, 328i, 328xi, 2016-2018 X5 xdrive 40e, 2014-2016 228i, 228xi, 428i, 428i xDrive, 328xi Gran Turismo, 2013-2017 X3 sDrive28i, X3 xDrive28i, 2015-2018 X4 xDrive28i, 2015-2016 428xi vehicles. An improperly sealed electrical connector on the water pump may be exposed to water and short circuit.

Risk: An electrical short increases the risk of a fire.

Fix: Dealers will inspect and replace the water pump and plug connector as necessary, and install a protective shield, free of charge. Owner notification letters were mailed on March 28, 2025. Owners may contact BMW customer service at 1-800-525-7417.

Owner-Reported Issues (20 of 67)

Engine And Engine Cooling,electrical System4 issues
highENGINE AND ENGINE COOLING,ELECTRICAL SYSTEM
Filed: Mar 2025

Your 2016 BMW X5 is subject to a recall (Campaign 24V608000) involving the engine cooling and electrical systems. However, the replacement part needed to complete the repair hasn't been available for what you believe is an unreasonably long time. BMW is aware of the parts shortage issue. The repair would involve replacing or servicing the engine cooling and electrical components as specified in the recall.

NHTSA #: 11646981
mediumENGINE AND ENGINE COOLING,ELECTRICAL SYSTEM
Filed: Feb 2025

Your check engine warning light came on when you tried to start your 2016 BMW X5. A dealer told you the vehicle needs diagnosis and the battery needs to be registered, but you didn't take it in for service. Your vehicle's VIN wasn't included in a BMW recall (24V608000) for engine and electrical system issues. The problem happened at 121,000 miles. Getting the vehicle diagnosed at a dealer can identify what's triggering the check engine light and whether the battery needs replacement or registration.

NHTSA #: 11642473
mediumENGINE AND ENGINE COOLING,ELECTRICAL SYSTEM
Filed: Nov 2024

Your BMW X5 is subject to a recall (Campaign 24V608000) affecting the engine and electrical system, but the required repair part is currently unavailable from the manufacturer. You've been waiting longer than a reasonable timeframe for the recall to be completed. While you haven't experienced an actual failure yet, the manufacturer is aware of the parts shortage issue. The repair will likely involve replacing or updating engine and electrical system components once parts become available.

NHTSA #: 11625457
mediumENGINE AND ENGINE COOLING,ELECTRICAL SYSTEM
Filed: Oct 2024

Your BMW X5 is under recall (Campaign 24V608000) for an engine and electrical system issue, but the replacement part isn't available yet from the manufacturer. You've been waiting longer than seems reasonable for the dealer to complete the repair, and BMW hasn't been notified of your concern about the delay. The fix will likely involve replacing or updating engine and electrical components once parts become available.

NHTSA #: 11621918
Electrical System,engine,fuel/propulsion System2 issues
criticalELECTRICAL SYSTEM,ENGINE,FUEL/PROPULSION SYSTEM
Filed: Feb 2026

Your 2016 BMW X5 hybrid won't accept a charge from any charging source, even after the high-voltage battery was replaced a year ago. You've also experienced warning messages about drivetrain and start/stop malfunctions, and the vehicle suddenly lost all power while driving on the highway at normal speeds—a dangerous situation in traffic. The underlying cause remains unknown, but it likely involves the hybrid control system, charging module, or related electrical components.

NHTSA #: 11719865
criticalELECTRICAL SYSTEM,ENGINE,FUEL/PROPULSION SYSTEM
Filed: Dec 2025

Your vehicle experienced drivetrain warning messages starting in September 2023, which your BMW dealer didn't properly diagnose and told you to keep driving. After a recent recall was issued for the electric water pump, it became clear that the pump was short-circuiting and causing electrical instability. This electrical problem has now permanently damaged your high-voltage battery's internal circuitry, leaving your vehicle unable to run. The repair will likely require battery diagnostics, removal, and possible replacement of the battery unit.

NHTSA #: 11707138
Engine2 issues
criticalENGINE
Filed: Jul 2025

Your 2016 BMW X5 diesel has experienced coolant loss and engine warning lights related to a failing EGR cooler, which is covered under BMW recall 18V-755. BMW has denied coverage despite your vehicle being eligible for the recall, and the EGR cooler has already been replaced twice without resolving the issue. A leaking EGR cooler can allow coolant to mix with engine soot, creating a potential fire risk. The fix will likely involve inspecting why previous replacements failed and installing a properly functioning replacement EGR cooler.

NHTSA #: 11677407
highENGINE
Filed: Jul 2025

Your engine is triggering multiple warning lights related to the crankshaft sensor, catalytic converter, and oxygen sensor, along with malfunctions in the drive train and start/stop system. With 97,000 miles on your vehicle, the BMW dealer is refusing to cover repairs under warranty, claiming the emissions warranty expired at 80,000 miles—even though BMW has issued a technical service bulletin (TSB) for this exact issue on your model year. The dealer's warranty denial may not be valid given the published TSB, and you may want to escalate this with BMW corporate or seek a second opinion from another dealer. A proper fix will likely involve diagnosing and replacing the crankshaft sensor, catalytic converter, and oxygen sensor as needed.

NHTSA #: 11677028
Fuel System, Diesel2 issues
criticalFUEL SYSTEM, DIESEL
Filed: Sep 2024

While driving at 50 mph, your vehicle suddenly stalled and displayed a "Drivetrain Failure" warning on the dashboard. The engine wouldn't restart, and the dealer diagnosed a failed high-pressure fuel pump in the diesel fuel system. Your vehicle couldn't be driven and required a tow to the dealership for repair.

NHTSA #: 11617222
highFUEL SYSTEM, DIESEL
Filed: Apr 2025

Your 2016 BMW X5 diesel was repaired under a recall for fuel system issues, but the same problem has happened three times since the repair. The dealer found debris inside the fuel pump is causing it to fail, but you chose not to repair it due to cost. The manufacturer knows about the recurring failure.

NHTSA #: 11657914
Power Train,electrical System,engine2 issues
criticalPOWER TRAIN,ELECTRICAL SYSTEM,ENGINE
Filed: Apr 2024

Your 2016 BMW X5 suddenly shut down completely while driving through traffic with no warning lights or dashboard indicators. The car wouldn't restart or move, forcing you to call for a tow truck and creating a dangerous situation with traffic blocked behind you. The hazard lights also wouldn't work due to the shutdown. A complete electrical and engine diagnostic will likely be needed to identify what caused the sudden loss of power.

NHTSA #: 11585584
highPOWER TRAIN,ELECTRICAL SYSTEM,ENGINE
Filed: Apr 2024

Your vehicle loses power and displays a 'Powertrain Malfunction' warning on the dashboard, with diagnostic codes indicating hybrid battery failure. Although your car has only 65,000 miles and is within BMW's 8-year/80,000-mile hybrid battery warranty, the dealership is refusing to honor the warranty, claiming the battery was overused. The repair will likely require replacement of the hybrid battery system.

NHTSA #: 11585426
Air Bags1 issue
criticalAIR BAGS
CrashFiled: Dec 2025

Your airbags failed to deploy during a collision when another vehicle hit your rear left quarter panel, causing you to hit a tree. Multiple first responders (paramedics, firefighters, and police) documented that the airbags did not deploy. You've reported this to BMW, your insurance company, and NHTSA. A proper diagnostic inspection of the airbag control module and deployment sensors will be needed to determine why the system failed.

NHTSA #: 11707095
Electrical System,air Bags,back Over Prevention1 issue
criticalELECTRICAL SYSTEM,AIR BAGS,BACK OVER PREVENTION
Filed: Nov 2025

Water is leaking into your vehicle through the sunroof drain system and causing multiple safety systems to fail, including ABS brakes, stability control, collision warning, and airbags. You may see warning lights for these systems, experience loss of warning sounds, or notice electrical modules shutting down unexpectedly. This water intrusion appears to be caused by a design issue where the sunroof drains route water directly toward critical electrical components. The fix will likely involve inspecting and clearing the sunroof drain system, then diagnosing and repairing the affected electrical modules and safety system components.

NHTSA #: 11700942
Electrical System,engine1 issue
criticalELECTRICAL SYSTEM,ENGINE
Filed: Dec 2024

Your water pump has a defect that's causing an electrical short circuit, which is disrupting your temperature sensor and other nearby electrical components. This short circuit is also causing an oil leak that's putting strain on your engine and turbo system. The combination of the faulty water pump and failed temperature sensor allowed your engine to overheat without warning, which has damaged your turbocharger seals, catalytic converter, and caused dangerous oil leaks throughout the turbo system. Fixing this will likely require replacing the water pump, temperature sensor, and possibly the turbocharger and related seals.

NHTSA #: 11633078
Power Train1 issue
criticalPOWER TRAIN
Filed: Mar 2024

During routine maintenance at 100,000 miles, your BMW dealership discovered that the electric drive buffer spring was worn so severely it had created a hole in the transmission casing, yet no warning lights or error codes alerted you to the problem. The dealership found transmission fluid levels were higher than normal and stated this same issue has occurred in other X5 eDrive models, suggesting a potential trend. The transmission could have failed suddenly at highway speeds with no advance warning since there's no sensor monitoring this type of wear. Fixing this issue would require transmission removal and replacement or major internal repair.

NHTSA #: 11578777
Fuel/propulsion System1 issue
highFUEL/PROPULSION SYSTEM
Filed: Jun 2025

Your high-pressure fuel pump was replaced as part of a recall, but it failed again after just 45,000 miles of driving. This means the replacement part didn't hold up as expected. The fix will likely involve replacing the fuel pump again and investigating why the new part failed prematurely.

NHTSA #: 11665204
Engine And Engine Cooling,power Train,electrical System1 issue
highENGINE AND ENGINE COOLING,POWER TRAIN,ELECTRICAL SYSTEM
Filed: Apr 2025

Your transmission unexpectedly downshifted while driving, and you noticed an unknown liquid leaking under your vehicle along with a check engine warning light. Your vehicle is part of a recall (NHTSA Campaign 24V608000) involving the engine, cooling system, and electrical system, but the required repair parts aren't yet available from BMW, and the dealer hasn't been able to diagnose the issue yet.

NHTSA #: 11656422
Suspension,power Train1 issue
highSUSPENSION,POWER TRAIN
Filed: May 2024

While driving at about 20 mph, you heard abnormal banging sounds and your car lost power when you pressed the accelerator. The dealer found that your front drive shaft and u-joint had failed. Replacing the drive shaft assembly and u-joints typically involves removing the front axle components and installing new parts.

NHTSA #: 11590640
Power Train,fuel/propulsion System1 issue
mediumPOWER TRAIN,FUEL/PROPULSION SYSTEM
Filed: Oct 2024

Your fuel injectors or transfer case propeller shaft may be experiencing issues. You should have a mechanic inspect these components to determine what repair or replacement might be needed.

NHTSA #: 11621362

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